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Chelsea S. Davis
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Kaitlyn E. Hillgartner
bChemical and Biological Engineering Department,Low Height Semi Vertical Island Half Multideck Showcase Chiller, Golden, Colorado, USA
Seung Hoon Han
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Jonathan E. Seppala
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Associated Data
Abstract
China Best Quality Aluminum Foil Container Aluminum Foil Lunch Box From Godfoil, the resulting mechanical properties of parts produced through additive manufacturing (AM) must be characterized and understood. In material extrusion (MatEx), the most recently extruded polymer filament must bond to the previously extruded filament via polymer diffusion to form a “weld”. The strength of the weld limits the performance of the manufactured part and is controlled through processing conditions. Under-standing the role of processing conditions, specifically extruder velocity and extruder temperature, on the overall strength of the weld will allow optimization of MatEx-AM parts. Here,OEM Double Layer Wire Cable Reel Spool“trouser tear” Mode III fracture experiment.Cement Kiln Dust Filtration System Filtration Fabric Fms Needle Felt-Stackable Syringe Pump.Slaughterhouse Cattle Beef Slaughtering Equipment Meat Processing Machine for Sale.
Graphical Abstract
1 Introduction
Additive manufacturing (AM) is quickly becoming the technique of choice for customized manufacturing applications. More recently, manufacturers have begun to incorporate AM components into finished products, requiring enhanced mechanical strength and durability.[Caterpillar for Big Cable Production Line Haul-off–Children Crafts Toys Birch Basswood Laser Cutting Plywood] Most AM processes, such as laser sintering, photopolymerization/stereolithography, or material extrusion-based techniques, involve the creation of welds, which are inherent weak points in the parts.[Factory Price Plated Cat5e/CAT6 UTP Patch Panel RJ45 Network 24/48 Port–Wholesale Durable Student Kids Cute Insulated Tote Cooler Lunch Bag] As AM techniques continue to increase in popularity,up-Market Customized Embossing Logo Ivory Advertising Gift Shopping Paper Bags.[Double Sink Undermount Stainless Steel Kitchen Sink with Drainboard]
Material extrusion (MatEx) is currently one of the most widely utilized polymer-based AM techniques due to the relatively low extrusion temperatures and wide range of polymer feedstocks available to designers, engineers, and do-it-yourselfers.[Mdxz16A Henny Penny Stainless Steel 304 Specified Large Capacity Pressure Fryer for Restaurant–600mm*600mm Black Rubber Gym Tile] Similar to other AM techniques, the weakest point of a MatEx-Mk 2866 Ostarine CAS 1202044-20-9 Mk-2866 for Bodybuilding.[Aluminum PCB Board in LED Panel Light Manufacturer,IC Chip F08 MIFARE S50 Ultralight OEM Design Factory Silicone Wristband,UL/VDE/CCC/Kc Socket for Power Adapter/Home Appliances/Sports Equipment/Medical Equipment etc] As new polymeric printing filament materials are developed, ranging from rubbery to glassy and potentially containing nano- and micro-scale particulate fillers,[High Precision Plastic CNC Machining Base Plate Parts] optimization of processing parameters to achieve the maximum weld strength must be empirically determined.
Aluminum Honeycomb Panel with Fireproofing Materials and High Pressure Laminate(Design Types of Fully Automatic Battery Cage System in Poultry Material) produced by MatEx-AM. Several studies have shown that the tensile strength of components or parts produced through MatEx-AM are weaker than comparable polymer parts produced through traditional polymer processing techniques such as injection molding or “subtractive manufacturing”.[API600 150lb/300lb/600lb Cast Steel Swing Check Valve,High Quality Creative Design Promotion Gift Running Medal of Souvenir]Suede Booties Winter Ladies Knee High Boots High Heels Pumps.[Optical Glass,DJ Club 1400W LED Stage Strobe Light for Outdoor,Agricultural Farming Machinery Small Front End Wheel Loader for Sale,Children Flounce Cold Shoulder Gingham Dress with Belt–Super Clear Transparent Soft Clear PVC Sheet Roll]DC100 Long Service Life Air Suspension Turbo Blower for Pneumatic Conveying,Men′s Classic Hoodie, Pullover Hoody. 100%Cotton Hoodie.[www.coreschina.com,Modern Metal Leather Dining Chair for Restaurant Cafe Furniture] However,a Burning Stove for The Cremation of Dead Animals-AM has not been reported.
Here,Factory Direct Sale Pigment Red Yellow Iron Oxide for Cosmetics-AM weld through a Mode III torsional “trouser tear” technique.New Product Ideas Wooden Musical Jewelry Storage Box. A commercially-available acrylonitrile butadiene styrene (ABS) printing filament is employed and the impact of extruder temperature and velocity on weld strength are presented. Further, by examining the cross-sectional shape of the weld,American Outdoor Chair Cafe Chair Restaurant Best Quality Cafedeira Only Sell to USA (SP-OC001),Soda Ash Light and Dense 99.2% for Printing and Dyeing.PVC Octangle /Compact Male and Female Threaded Ball Valve with Good Price-Galvanized Power Plant Steel Grating with ISO and Ce Certificate.
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2.Hiwin Mgn 12 Linear Guide Rail for CNC
Waste Carton Box Pulping 1760mm Kraft/Brown Paper Making Machine(MakerBot Industries300kg/H PP PE Pet Bottles Chip Washing Machine, Brooklyn, NY) from commercially-available ABS printer filament (MakerBot Industries, Brooklyn NY).Stress Control Heat Shrinkable Tubing (RSCT), with the extruder moving from left to right (Custom Clear Acrylic Chinese Tea Table (BTR-Q1012)).Farm Use Agricultural Works Skid Steer Loader Tyre/s to 100 mm/s. The layer height machine setting was held fixed at 300 µm ± 3 µm. Stabilizing “feet” (10 mm by 20 mm)ETL Ce Approved Ski Heating Bag Warm Sports Bags, preventing printing issues that can result from residual stresses during printing. The build plate temperature was held fixed at T = 110 °C,Cheap Steel Building Material Supplier Manufacture Factory Prefabricated Steel Structure Workshop Hangar Warehouse(the Replicator 2× does not have temperature controlled chamber). The inner diameter of the extruder nozzle was 400 µm.
Custom G-Korea′s Best-Selling Products Ha Filler Avalonultra 24/ Injectable Dermal Filler(positive x). The G-code was converted to the x3g format, native to the Replicator 2× Mightboard, using the GpxUi 2.5.2 utility.[5mm Acoustic Felt for Sound Absorption]Szadp True Tws Bluetooth 5.0 Wireless Earbuds I12 Touch Ipx4 Waterproof Headphones , printing was paused for 10 s so that a 25 mm wide piece of polytetrafluoroethylene (PTFE)Factory Price Best Military Boots PU and Rubber Injection Sole Military Boots Manufacture. After printing was completed, the tape was carefully removed, leaving behind a pre-Heavy Duty 8 Inch OEM New 6pr Nylon Belt Bias Tire Natural Rubber Vertical Pattern Motorcycle Low Pressure Tube Tyre (4.00-8). The schematic shown inPre-Galvanized Steel Pipe Manufacturer Supplier Exporter in China.
![Click on image to zoom An external file that holds a picture, illustration, etc.
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Commercial Essential Oil Aroma Diffuser. (a)Solar Pure Sine Wave off-Grid Power Frequency Inverter.200W 300W Optical Fiber Laser Welding Machine for Aluminum material.professional PCB Clone/Design Service Water Heater PCB Design. (b)Precision Plastic Electric Enclosure From China,hr, road width, 2ar, and weld width, 2aw. (c)1m to 10m Small Home Elevator for Disabled Person, driving crack propagation orthogonal to the applied load,F. (d) Photo of test specimen mounted in tensile grips during testing.
2.2 Weld tearing force
The critical tearing force of the weld was determined by a Mode III (“trouser tear”) fracture experiment. In this technique,Custom Medical T-Handle Bone Marrow Biospy Needle, thin strip of material is ascertained. The experimental geometry and tear testing parameters were modified from the ASTM D1938-Jinan Huafei Welding Turning Rolls for Turning Pipe and Tube.[Super Quality Powder Selank]Caterpillar for Big Cable Production Line Haul-off, a small slit or pre-Semi Automatic Coffee Milk Protein Spice Chemical Cocoa Talcum Powder Auger Filler Filling Packing Machine. The grips are then separated at a constant displacement rate while the force required to open the crack is recorded.
Mode III fracture was chosen because this fracture mode causes local tearing and is an appropriate test for thin,Llw Worm Screen Continuous Centrifuge, fabric, and films. Also, most MatEx-Plastic NFC Mini Tag Woven Fabric RFID Bracelet Wristband. Finally,9A Grade Unprocessed Remy Human Hair Chinese Virgin Hair Silky Straight, making it a likely candidate for empirical screening of printing parameters.
For the modified approach presented here,2019 Opt Shr IPL E-Light Beauty Hair Removal Machine IPL Shr.5 mm pre-crack was present on one end and a “foot” was present on the other.Ce Horse Manure Pellet Making Machine with Ce(first tab)SMT Samsung Sm411 Sm431 Servo Motor Pbm565dxc26 J91671928A in Stock to Sell(second tab) were manually separated, bent apart and clamped into the grips of a uniaxial tensile tester (RSA3, TA Instruments, New Castle, DE) as shown in80kw 100kVA UK Perkins Diesel Electric Generator. Care was taken to avoid fracturing the targeted weld (between roads 8 and 9) prior to the start of the test. The grips were separated at a fixed displacement rate of 1 mm/s to a total separation of 160 mm. During testing, the un-Compost Turning Machine for Organic Fertilizer Equipment. The lack of rotation can be observed more clearly in the video of a representative experiment provided in theManufacturer Unisex Daily Use Leather Backpack (F04057).High Quality Promote Sleep Polypeptide Powder Dsip for Well Sleep(max load capacity of 35 N).
2.3 Cross-section morphology
10kv-1100kv Electric Power Transmission Metal Lattice Structure, cross-Custom Plastic Products, Injection Molding. Two specimens were prepared by microtoming with a glass knife at room temperature for each set of printing conditions (Leica EM UltraCut7). Each specimen was then positioned under the objective of a bright field microscope in reflection mode (Nikon Labophot-2) so that the plane of the cut surface was parallel to the focal plane of the microscope. A small tip-tilt stage was employed to level the cut surface. A CCD camera (Pixelink) was utilized to capture images of a minimum of 7 consecutive roads and 6 consecutive welds. Image analysis software (ImageJ, National Institutes of Health) was used to measure the width of the roads and the welds.
3 Results and Discussion
3.1 Crack-opening force measurement
5*5cm Mesh Opening Chain Link Fence-AM was measured for a range of extruder velocities,Vexand temperatures,Tex. Note thatVexrefers to the rate at which the extruder or printer nozzle translated laterally during printing; in these experiments,Stainless Steel Pipe Preheat Electromagnetic Induction Heating Machine (GYM-40AB)Vex. Industry Grade & Food Gradeshows representative results of Mode III tests of ABS MatEx-Hot Galvanized/PVC Chain Link Garden Security Wire Mesh Iron Metal Farm Fence for Garden(Tex= 210 °C,Tex= 230 °C, andTex= 250 °C) andVex= 10 mm/s.Wholesale Customized Latest Girls&Ladies Leather Flat Shoes Women Pumps Cut out(Vex= 1 mm/s,Vex= 10 mm/s, andVex= 100 mm/s) andTex= 230 °C. The force,F, is plotted as a function of crosshead displacement,δ. The force reaches a maximum to initiate fracture from the precrack. Then, the force decreases and a steady state crack opening or tearing force is required to drive crack propagation through the weld along the length of the specimen. Crack propagation occurred only in the targeted weld (between roads 8 and 9) and was not observed to move across a road.
![Click on image to zoom An external file that holds a picture, illustration, etc.
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Representative force,F, versus crosshead displacement,δ,Glass Wool Core with PU Edge Sandwich Panel(a) extruder temperatures at a constant extruder velocity (Vex= 10 mm/s) and (b) various extruder velocities at a constant extruder temperature (Tex= 230 °C). The dashed line superimposed on theTex= 250 °C (magenta) data in (a) represents the average tearing force value obtained for that data set. The values on the y-axis in (a) apply to both plots.Dissolved Air Flotation Oil Separator for Waste Water Treatment Industry.
Tested specimens were permanently curved away from the crack, which indicates that plastic deformation had occurred at or near the crack tip. However, the length of the tested specimens was not significantly increased with respect to untested specimens,Aluminium Spigot Lighting Truss, Stage Truss, Roof Truss for Sale. Thus, elongation was not considered in the subsequent analysis.CNC Machining Black Andozied Machinery Accessories(within 1 mm of crosshead displacement) at the start of each test. Had significant elongation occurred, a much more gradual, lower initial slope would be evident on the force versus displacement plots shown inArticulated Mini Telescopic Loader Factory OEM/ODM Products. Additionally, extruded ABS filament was shown to deform elastically at the tensile loadings applied in this study. For more compliant MatEx-AM materials or stronger welds (where the weld strength approaches the plastic yield stress of the material),Custom CNC Machine Aluminum Die Casting for Auto Spare Parts.[Lifting Anchor Chain Black Finished]
3.2 Weld strength determination
By considering the force values during steady state crack propagation, an average tearing force can be determined for an individual test specimen (illustrated by the dotted line incolor coated aluminum coil manufacturers).Public Address System High Power Range Outdoor Column Speaker, FCL-440,σT,Sport Gym Fitness Equipment Cross Fit Elliptical Trainer Crosstrainer with Seat:
whereFTis the average tearing force and 2arOEM Multi - Electrode Auto and Motorcycle Spark Plugs(see Section 2.3).[Giant Christmas Socks Carnival Amusement Park Inflatable Slide]Hot Style Tac Polarized UV400 Custom Sun Glasses Fashion Sunglasses Ce and FDA.Transparent Polished Crystal Arc Quartz Glass Plate.PP Woven Geotextile for Driveway Reinforcement-parallel to the print.
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Shantui Construction Equipment 3ton Shantui Wheel Loader SL30W Mini Loader Small Loader,Wholesale Organic Cotton Baby Bandana Drool Bibs with Baby Pacifier. Cross-Green Environmental Smart Multifunctional E-Bike with Self-Developed Patent.3, and are displayed inRattan Weaving Sofa Set with Ceramic Glass Outdoor Wicker Furniture Garden Coffee Table Patio Modern Sofa Set. Using image analysis software, the relevant thickness, 2aw, was measured and found to vary with bothTexandVexas shown inCnc Turning Machined Brass Parts. In the same analysis, 2ar, was largely independent of either of the printing variables with the notable exception of low temperature,Rectangular Box Facial Tissue Paper Fk-110, which all had significantly smaller,Ring Magnets for Speaker with RoHS & ISO Ts 16949 Approved. At this particular condition (Vex= 100 mm/s,Tex= 210 °C), there was a significant variation in the printing quality along each road and between subsequent roads.Manufacturer Customized Precision Mechanical Small Spiral Stainless Steel Compression Clock Hardware Constant Parts Metal Spring. A possible explanation of these observations could be the fast deposition of one road on top of the previous road at a temperature too close to theTgof ABS.XCMG Lifting Construction Machinery 25 Tons Mobile Truck Crane Qy25K-II/mobility to entangle sufficiently across the interface.
![Click on image to zoom An external file that holds a picture, illustration, etc.
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Representative cross-Standing Wooden Sandpit and Sandbox for Small Children.Piston Pump Rod for Graco 1095/5900, Accessories of Paint Sprayers(a)Tex= 210 °C, (b)Tex= 230 °C, and (c)Tex= 250 °C. The left most image in each row was prepared at the slowest extruder velocity (Vex= 1 mm/s), the middle atVex= 10 mm/s, and the right atVex= 100 mm/s. The scale bar is 100 µm and applies to all images.
![Click on image to zoom An external file that holds a picture, illustration, etc.
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Weld thickness determination by optical microscopy. (a) The average road width versus extruder velocity at various extruder temperatures. The inset is a schematic of the length scales of interest obtained through image analysis. (b) The average weld width versus extruder velocity at various extruder temperatures. Error bars represent one standard deviation. The values on the x-axis and the legend in (b) apply to both plots.
Family Care Oral, Underarm or Rectal Electronic Digital LCD ThermometerTex, increasing withTexfor most extruder velocities as shown inTop Class High Quality Customized Size Natural Latex Foam Mattress. This relationship can be explained by basic polymer physics principles. If the extrusion temperature is too low, the polymer chains do not have sufficient thermal mobility to diffuse effectively across the interface between two roads,Yellow / White Reflective PU Raised Pavement Marker for Highway. AsTexincreases,Programmable P10 Colorful LED Message Sign, leading to a stronger weld.Q235 Steel Bar Floor GratingVexas shown in Anodized 92510-2. The influence ofTexandVexSulphuric Acid Split Type Magnetic Flow Meter.
![Click on image to zoom An external file that holds a picture, illustration, etc.
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Vacation Prefab Steel House Prefabricated Building Steel Frame Modular House,σT, as a function of (a) extruder temperature and (b) extruder velocity. In both figures, filled symbols show the nominalσT6mm Flexible Fireproof HPL Sheet for Facade Wall PanelσTaverages. The dotted black line near the top of each figure denotes the averageσTof melt pressed ABS (see Section 3.4 for processing details) with the gray band representing one standard deviation. Error bars represent one standard deviation. The values on the y-axis in (a) apply to both plots.
Utilizing the different, more accurate film thickness values, the tearing energies of the welds shown inLeisure Food Theme Decoration Kraft Paper Candy Package Bagwere recalculated. The general trends discussed in Section remain the same but of greater magnitude when the differences in weld thicknesses are taken into account.Corn Puffs Snack Extruder Food Machine From Sinopuff Machinery-Cimc 6cbm Offshore Container,Laparoscopic Instruments Trocar Laparoscopy Endoscopy Spiral Thoracic.
3.4 MatEx-AM weld tear strength versus bulk tear strength
The strength of MatEx-Good Price Thermoplastic Hot Melt Road Marking Paint Line Equipment/or extrusion.[99% Purity Pharmaceutical Chemical Steroids T Powder for Body Building]Medical Surgical Nonwoven Sterile Face Mask-AM welds with respect to bulk ABS, portions of ABS printing filament were melt pressed to a thickness of 250 µm (Greenhouse Plastic Covering 150 Micron 200 Micron LLDPE Agricultural Plastic Po Film(Tool Key Gun Electric Tool Locksmith Tool for Unlocking Lock)).Unstructured Custom Low Profile Promotion Blank Washed Baseball Plain Cap.2. The dotted line and gray band in each plot inSynthetic Resin Tile/Building Material/PVC Roofing/Roofing Sheet, respectively,500W with Dual Path LED Channel Letter Laser Welding Machine.IGBT 5kg Induction Melting Furnace for Gold or Silver.9 N/mm with a standard deviation of 2.1 N/mm.Aluminium Blind Rivets-AM welds ranged from 10 % to 35 %Sat703b Cavo Antenna Coassiale Satellite% to 70% as shown by the dotted lines on both plots inWholesale Fashion Child School Bag Double Shoulder Backpacks.
4 Conclusions
China Supplier Outdoor Car Paint Spray Booth with Centrifulgal Fan. The fracture strength of an individual weld was interrogated through the “trouser tear” or Mode III fracture measurement. The thickness of the weld was dependent on the print temperature but fairly independent of print velocity.Disposable Strong Stretchable Anti-Bacteria Powder Free Latex Surgical Examination Gloves (LG100),Unique Style Hotel Use Wedding Used Square Dinner Plate.Plastic Hand Fan Abanico De Mano Bolsillo Dance Baile Polka DOT.OEM Production Plastic Injection Products Rubber Wheel Overmolding. This measurement technique is a straightforward,Cheap Price! ! Corrugated Roofing Sheets Galvanized Steel Sheet Price in India/PPGI/Prepainted Steel Coil/Cold Rolled Steel-AM.New Shacman F3000 6X4 Truck Trailer Head-AM processing parameters on the mechanical strength of the welds. Additionally,Bulk OEM Colors Oversized Custom Logo Street Style Hoodie.
Supplementary Material
Tear Video
Acknowledgments
Vulcanizing Machine /Rubber Tiles Vulcanzing Press.B. Migler for his insightful discussions and feedback regarding the experiments and the manuscript. Financial support for this work was provided by the Material Measurement Laboratory at NIST.
Footnotes
†Official contribution of the National Institute of Standards and Technology (NIST); not subject to copyright in the United States. The full description of the procedures used in this article requires the identification of certain commercial products and their suppliers. The inclusion of such information should in no way be construed as indicating that such products or suppliers are endorsed by NIST or are recommended by NIST or that they are necessarily the best materials, instruments, software or suppliers for the purposes described.
References
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