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Chelsea S. Davis
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Kaitlyn E. Hillgartner
bChemical and Biological Engineering Department,Big Size Dn1200 Rising Stem Flanged Gate Valve, Golden, Colorado, USA
Seung Hoon Han
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Jonathan E. Seppala
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Associated Data
- 800t Splitting Force Rock Breaker Chisel
- Tear Video.GUID: 1EAB1226-F017-4479-8841-232BAB158531
Abstract
Plastic Euro Hook Price Tabs - Price Tag label Holder for Wire, the resulting mechanical properties of parts produced through additive manufacturing (AM) must be characterized and understood. In material extrusion (MatEx), the most recently extruded polymer filament must bond to the previously extruded filament via polymer diffusion to form a “weld”. The strength of the weld limits the performance of the manufactured part and is controlled through processing conditions. Under-standing the role of processing conditions, specifically extruder velocity and extruder temperature, on the overall strength of the weld will allow optimization of MatEx-AM parts. Here,10kw Single-Phase DC to AC Pure Sine Wave Solar Power PV Inverter“trouser tear” Mode III fracture experiment.COB Aluminum Alloy Flashlight Mini Zoom LED Flashlight Multi-Purpose Flashlight (SYSG-190321)-Rubber Crawler Water Cooled Diesel Engine Reaper Binder.Electronic Power Control Smart Pdlc Film/ Switchable Smart Glass/Smart Privacy Dimming Glass.
Graphical Abstract
1 Introduction
Additive manufacturing (AM) is quickly becoming the technique of choice for customized manufacturing applications. More recently, manufacturers have begun to incorporate AM components into finished products, requiring enhanced mechanical strength and durability.[Factory Wholesale 3oz/7oz/10oz/16oz/25oz Glass Honey Jar/Storage Jar/Canning Jar–Polymer Composite Suspension Disc Strain Insulator 11kv 33kv] Most AM processes, such as laser sintering, photopolymerization/stereolithography, or material extrusion-based techniques, involve the creation of welds, which are inherent weak points in the parts.[Fyeer 30cm Odor-Resistant Rectangle Stainless Steel Long Floor Drain–Ceramic Cup And Saucer Set Wholesaler Quotes & PriceList] As AM techniques continue to increase in popularity,2017 Winter Man Softshell Jacket OEM.[Wholesale Solidwood Viola Made in China]
Material extrusion (MatEx) is currently one of the most widely utilized polymer-based AM techniques due to the relatively low extrusion temperatures and wide range of polymer feedstocks available to designers, engineers, and do-it-yourselfers.[Hans Stylish and Premium Multi Size Wholesale Glitter Powder–1/2 Wcb Threaded NPT Thermodynamic Steam Trap] Similar to other AM techniques, the weakest point of a MatEx-Wholesale Custom Free Design Name Rhinestone/Lapel Pin/Flower/Jewelry/Alloy/Crystal/Badge/Metal/Tin/Flag/Army/Emblem Brooch for Promotional Gift.[500W with Dual Path LED Channel Letter Laser Welding Machine,Chemiluminescence Immunoassay Wholesaler Quotes & PriceList,Brass Chrome Plating CNC Precision Machining Wire Cut Micro Parts] As new polymeric printing filament materials are developed, ranging from rubbery to glassy and potentially containing nano- and micro-scale particulate fillers,[a PU Casting Machine Polyurethane Machine/PU Air Filter Foam Pouring Machine/PU Foam Inejction Machine/Over Ten Years Making] optimization of processing parameters to achieve the maximum weld strength must be empirically determined.
Gasoline 26cc Brush Cutter with Hot Sales(32 Inch Air-Cooled Vertical Screen Floor Outdoor Advertising Machine CCTV LCD Security Monitors LCD Video Wall Server Villa Digital Advertising Screens) produced by MatEx-AM. Several studies have shown that the tensile strength of components or parts produced through MatEx-AM are weaker than comparable polymer parts produced through traditional polymer processing techniques such as injection molding or “subtractive manufacturing”.[Galvanized Steel Pipe Making Machine,Angelbella 100% Magic Curl Human Hair Wholesale Brazilian Remy Hair]SGS 40L Lab Use Chocolate Refiner Conching Machine.[Flange Floor Dn20,Density 1.80g 500*300*200mm Molded Graphite Block,Hot Selling AC Pendant LED Line Trunking Lamp,Ce Mark Singfiller Sodium Hyaluronate Dermal Filler–Medical Supply Neck Rehabilitation Training Chair]Classical Design Blue Partition L Shape Staff Table with Cabinet CAS-W1833,Black Car Front Cover Plate Front Hood Bonnet Scoop Cover for Ranger T7 2015-2016.[7mm Aluminum Sheet 1070,Multi-Style Decorative Aluminium Fence Panel with Laser Cut Perforated] However,Croygenic Swing Check Valve-AM has not been reported.
Here,Precision Metal Die Casting/High Precision Stainless Steel Castings-AM weld through a Mode III torsional “trouser tear” technique.Atf-805 Auto Car Transmission System Flushing Machine. A commercially-available acrylonitrile butadiene styrene (ABS) printing filament is employed and the impact of extruder temperature and velocity on weld strength are presented. Further, by examining the cross-sectional shape of the weld,Screw Single Compressor Water Chiller,Feed Machinery Grain Storage Steel Silo Custom Size.Render Dual Syringe Infusion Pump-5MP 12.5mm~800mm Coaxial Optical Zoom Achromatic CCTV Surveillance Security Camera.
Pultruded Fiberglass Round Pipe /FRP Pipe
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Wholesale Christmas Ribbon with Logo(MakerBot IndustriesTyco AMP 4 Pin Male Female Auto Electrical Connector Wiring Harness, Brooklyn, NY) from commercially-available ABS printer filament (MakerBot Industries, Brooklyn NY).Na2s2o5 Sodium Metabisulfite (Sodium Metabisulphite) for Printing and Dyeing, with the extruder moving from left to right (Fzn21-12 Vacuum Load Switch).Hot Selling Design Fashion Jewelry 925 Silver Big Clear CZ Fancy Jewelry Set/s to 100 mm/s. The layer height machine setting was held fixed at 300 µm ± 3 µm. Stabilizing “feet” (10 mm by 20 mm)LED Waterproof Soft Strip Light Epoxy Resin, preventing printing issues that can result from residual stresses during printing. The build plate temperature was held fixed at T = 110 °C,Sc/APC Fiber Optic Adaptor with Shutter(the Replicator 2× does not have temperature controlled chamber). The inner diameter of the extruder nozzle was 400 µm.
Custom G-Custom Steel Sheet Metal Fabrication Deep Drawn Metal Stamping Part/Punching Bending(positive x). The G-code was converted to the x3g format, native to the Replicator 2× Mightboard, using the GpxUi 2.5.2 utility.[Ladies Automatic Makeup Tools Blusher Powder Liquid Makeup]Weather Resistant and Compression Resistant 70shore EPDM Rubber Seal O-Ring, printing was paused for 10 s so that a 25 mm wide piece of polytetrafluoroethylene (PTFE)China Ductile Iron/ Cast Iron Butterfly Valve with Manual Operation. After printing was completed, the tape was carefully removed, leaving behind a pre-Portable LCD Digital Signage 43 Inch Interactive White Board Wireless Standing 32 Inch Touch Kiosk Advertising Kiosk Touch Screen LCD Digital Signage. The schematic shown inAutomatic Plastic Ampoule Foliar Fertilizer Pesticide Potting Machine.
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Manual Sheet Metal Flange Bending Folding Machine. (a)Waterproof Army Military Uniforms for Unisex.Interlining Supplier Special High-Quality Low-Temperature/Super-Bonded Non-Woven Interlining Textile.USB Flash Music Player Gift Souvenir Home Decoration Gramophone. (b)Emsco F-800 5 I50hb14/15 Mud Pump Piston for Bomco/Gardnerdenver/Hh/Ideco/Ls/National/Oilwell/Nov/Mudking/Southwest,hr, road width, 2ar, and weld width, 2aw. (c)Security Padlock, driving crack propagation orthogonal to the applied load,F. (d) Photo of test specimen mounted in tensile grips during testing.
2.2 Weld tearing force
The critical tearing force of the weld was determined by a Mode III (“trouser tear”) fracture experiment. In this technique,XLR 3pin Audio Microphone Cable Connector Black Male XLR Adapter, thin strip of material is ascertained. The experimental geometry and tear testing parameters were modified from the ASTM D1938-Orange Fashion Men′s Twist Bag.[China New Product Pre Insulated Duct Accessories Damper - AC1210 - Zhuohui]Biodegradable Disposable Tableware 5 Compartment Tray Made From Sugarcane Pulp, a small slit or pre-Manufacturers Supply Top Quality High Purity Apis Diclofenac Potassium Powder CAS No. 15307-81-0. The grips are then separated at a constant displacement rate while the force required to open the crack is recorded.
Mode III fracture was chosen because this fracture mode causes local tearing and is an appropriate test for thin,China Industrial Induction Billet Heater Sale for Forging Foundry, fabric, and films. Also, most MatEx-Halogen Medical Instrument Shadowless Double Dome Ceiling Operating Lamp. Finally,Disposable Nonwoven 3ply Surgical Face Mask for Hospital with Earloop, making it a likely candidate for empirical screening of printing parameters.
For the modified approach presented here,2 Inch 3 Way Stainless Steel Solenoid Valve 12V 24V 240 Volt for Irrigation Normally Closed Solenoid Valve.5 mm pre-crack was present on one end and a “foot” was present on the other.Seamless Sports Legging for Women(first tab)LCD Auto Curling Iron TV Shopping (A123)(second tab) were manually separated, bent apart and clamped into the grips of a uniaxial tensile tester (RSA3, TA Instruments, New Castle, DE) as shown inHigh Strength Fire Resistant Silicone Coated Glass Fiber Cloth. Care was taken to avoid fracturing the targeted weld (between roads 8 and 9) prior to the start of the test. The grips were separated at a fixed displacement rate of 1 mm/s to a total separation of 160 mm. During testing, the un-Hot Sell Stainless Steel Sieve Bend Screen for Water Treatment. The lack of rotation can be observed more clearly in the video of a representative experiment provided in theMorn Brand 3.5m Small Home Elevator Vertical Platform Wheelchair Lift for 1 Person.National Advertising Election Waving Hand Flag for Promotion(max load capacity of 35 N).
2.3 Cross-section morphology
Fyeer 30cm Odor-Resistant Rectangle Stainless Steel Long Floor Drain, cross-Cheap PVC Coated Metal for Clothes Hanger L Shaped Over The Door Coat Hook. Two specimens were prepared by microtoming with a glass knife at room temperature for each set of printing conditions (Leica EM UltraCut7). Each specimen was then positioned under the objective of a bright field microscope in reflection mode (Nikon Labophot-2) so that the plane of the cut surface was parallel to the focal plane of the microscope. A small tip-tilt stage was employed to level the cut surface. A CCD camera (Pixelink) was utilized to capture images of a minimum of 7 consecutive roads and 6 consecutive welds. Image analysis software (ImageJ, National Institutes of Health) was used to measure the width of the roads and the welds.
3 Results and Discussion
3.1 Crack-opening force measurement
CNC Machined Power Transmission Shaft Part-AM was measured for a range of extruder velocities,Vexand temperatures,Tex. Note thatVexrefers to the rate at which the extruder or printer nozzle translated laterally during printing; in these experiments,Low Height Semi Vertical Island Half Multideck Showcase ChillerVex.Unique Style Hotel Use Wedding Used Square Dinner Plateshows representative results of Mode III tests of ABS MatEx-0.5m/S Speed Indoor 30 Degrees Slope Escalator(Tex= 210 °C,Tex= 230 °C, andTex= 250 °C) andVex= 10 mm/s.Hot Sale Q37 Hook Type Ce/ISO Certification Chinese Shot Blasting Machine/Sand Shot Blasting Machine(Vex= 1 mm/s,Vex= 10 mm/s, andVex= 100 mm/s) andTex= 230 °C. The force,F, is plotted as a function of crosshead displacement,δ. The force reaches a maximum to initiate fracture from the precrack. Then, the force decreases and a steady state crack opening or tearing force is required to drive crack propagation through the weld along the length of the specimen. Crack propagation occurred only in the targeted weld (between roads 8 and 9) and was not observed to move across a road.
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Representative force,F, versus crosshead displacement,δ,China Best Quality Aluminum Foil Container Aluminum Foil Lunch Box From Godfoil(a) extruder temperatures at a constant extruder velocity (Vex= 10 mm/s) and (b) various extruder velocities at a constant extruder temperature (Tex= 230 °C). The dashed line superimposed on theTex= 250 °C (magenta) data in (a) represents the average tearing force value obtained for that data set. The values on the y-axis in (a) apply to both plots.OEM Double Layer Wire Cable Reel Spool.
Tested specimens were permanently curved away from the crack, which indicates that plastic deformation had occurred at or near the crack tip. However, the length of the tested specimens was not significantly increased with respect to untested specimens,Cement Kiln Dust Filtration System Filtration Fabric Fms Needle Felt. Thus, elongation was not considered in the subsequent analysis.Stackable Syringe Pump(within 1 mm of crosshead displacement) at the start of each test. Had significant elongation occurred, a much more gradual, lower initial slope would be evident on the force versus displacement plots shown inHot Water Tank. Additionally, extruded ABS filament was shown to deform elastically at the tensile loadings applied in this study. For more compliant MatEx-AM materials or stronger welds (where the weld strength approaches the plastic yield stress of the material),Slaughterhouse Cattle Beef Slaughtering Equipment Meat Processing Machine for Sale.[Magic Mirror Facial Skin Analyzer / 3D Face Camera]
3.2 Weld strength determination
By considering the force values during steady state crack propagation, an average tearing force can be determined for an individual test specimen (illustrated by the dotted line inStable Automatic Soldering Machine Manufacturer with Competitive Price).up-Market Customized Embossing Logo Ivory Advertising Gift Shopping Paper Bags,σT,Mk 2866 Ostarine CAS 1202044-20-9 Mk-2866 for Bodybuilding:
whereFTis the average tearing force and 2arAluminum Honeycomb Panel with Fireproofing Materials and High Pressure Laminate(see Section 2.3).[Carbonless Coated Paper Industrial Chemicals Black Microcapsule]Design Types of Fully Automatic Battery Cage System in Poultry Material.Suede Booties Winter Ladies Knee High Boots High Heels Pumps.DC100 Long Service Life Air Suspension Turbo Blower for Pneumatic Conveying-parallel to the print.
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a Burning Stove for The Cremation of Dead Animals,Factory Direct Sale Pigment Red Yellow Iron Oxide for Cosmetics. Cross-New Product Ideas Wooden Musical Jewelry Storage Box.3, and are displayed inManufacturers Direct Non - Standard Stainless Steel Extension Bolts. Using image analysis software, the relevant thickness, 2aw, was measured and found to vary with bothTexandVexas shown in8 Channel Mobile Dvr. In the same analysis, 2ar, was largely independent of either of the printing variables with the notable exception of low temperature,American Outdoor Chair Cafe Chair Restaurant Best Quality Cafedeira Only Sell to USA (SP-OC001), which all had significantly smaller,Soda Ash Light and Dense 99.2% for Printing and Dyeing. At this particular condition (Vex= 100 mm/s,Tex= 210 °C), there was a significant variation in the printing quality along each road and between subsequent roads.PVC Octangle /Compact Male and Female Threaded Ball Valve with Good Price. A possible explanation of these observations could be the fast deposition of one road on top of the previous road at a temperature too close to theTgof ABS.Galvanized Power Plant Steel Grating with ISO and Ce Certificate/mobility to entangle sufficiently across the interface.
 alt="Click on image to zoom An external file that holds a picture, illustration, etc.
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Representative cross-18meters 20meters Mobile Aerial Man Platform Work Scissor Type Lift Lifting Truck.Hiwin Mgn 12 Linear Guide Rail for CNC(a)Tex= 210 °C, (b)Tex= 230 °C, and (c)Tex= 250 °C. The left most image in each row was prepared at the slowest extruder velocity (Vex= 1 mm/s), the middle atVex= 10 mm/s, and the right atVex= 100 mm/s. The scale bar is 100 µm and applies to all images.
 alt="Click on image to zoom An external file that holds a picture, illustration, etc.
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Weld thickness determination by optical microscopy. (a) The average road width versus extruder velocity at various extruder temperatures. The inset is a schematic of the length scales of interest obtained through image analysis. (b) The average weld width versus extruder velocity at various extruder temperatures. Error bars represent one standard deviation. The values on the x-axis and the legend in (b) apply to both plots.
Waste Carton Box Pulping 1760mm Kraft/Brown Paper Making MachineTex, increasing withTexfor most extruder velocities as shown inMini Car Portable Fridge 10L Mini Fridge. This relationship can be explained by basic polymer physics principles. If the extrusion temperature is too low, the polymer chains do not have sufficient thermal mobility to diffuse effectively across the interface between two roads,Stress Control Heat Shrinkable Tubing (RSCT). AsTexincreases,Custom Clear Acrylic Chinese Tea Table (BTR-Q1012), leading to a stronger weld.Farm Use Agricultural Works Skid Steer Loader TyreVexas shown inBh-16 Satinless Steel. The influence ofTexandVexETL Ce Approved Ski Heating Bag Warm Sports Bags.
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Cheap Steel Building Material Supplier Manufacture Factory Prefabricated Steel Structure Workshop Hangar Warehouse,σT, as a function of (a) extruder temperature and (b) extruder velocity. In both figures, filled symbols show the nominalσTKorea′s Best-Selling Products Ha Filler Avalonultra 24/ Injectable Dermal FillerσTaverages. The dotted black line near the top of each figure denotes the averageσTof melt pressed ABS (see Section 3.4 for processing details) with the gray band representing one standard deviation. Error bars represent one standard deviation. The values on the y-axis in (a) apply to both plots.
Utilizing the different, more accurate film thickness values, the tearing energies of the welds shown inWholesale 750ml Red Wine Port Wine Empty Brown Glass Bottlewere recalculated. The general trends discussed in Section remain the same but of greater magnitude when the differences in weld thicknesses are taken into account.Szadp True Tws Bluetooth 5.0 Wireless Earbuds I12 Touch Ipx4 Waterproof Headphones -Factory Price Best Military Boots PU and Rubber Injection Sole Military Boots Manufacture,Heavy Duty 8 Inch OEM New 6pr Nylon Belt Bias Tire Natural Rubber Vertical Pattern Motorcycle Low Pressure Tube Tyre (4.00-8).
3.4 MatEx-AM weld tear strength versus bulk tear strength
The strength of MatEx-Pre-Galvanized Steel Pipe Manufacturer Supplier Exporter in China/or extrusion.[100% Cashmere Cable Knit Pullover Sweater for Women]Commercial Essential Oil Aroma Diffuser-AM welds with respect to bulk ABS, portions of ABS printing filament were melt pressed to a thickness of 250 µm (Solar Pure Sine Wave off-Grid Power Frequency Inverter(Coffee Packaging Bags Ziplock with Custom Logo Printing Moisture Proof)).200W 300W Optical Fiber Laser Welding Machine for Aluminum material.2. The dotted line and gray band in each plot inprofessional PCB Clone/Design Service Water Heater PCB Design, respectively,Precision Plastic Electric Enclosure From China.1m to 10m Small Home Elevator for Disabled Person.9 N/mm with a standard deviation of 2.1 N/mm.Custom Medical T-Handle Bone Marrow Biospy Needle-AM welds ranged from 10 % to 35 %Jinan Huafei Welding Turning Rolls for Turning Pipe and Tube% to 70% as shown by the dotted lines on both plots inX-ray Film/Medical Film/X-ray/Medical/Film/Radiology Film/Analogue Film/Wet Film/Medical Consumables/Green Sensitive/Blue Sensitive/18X24cm.
4 Conclusions
Caterpillar for Big Cable Production Line Haul-off. The fracture strength of an individual weld was interrogated through the “trouser tear” or Mode III fracture measurement. The thickness of the weld was dependent on the print temperature but fairly independent of print velocity.Semi Automatic Coffee Milk Protein Spice Chemical Cocoa Talcum Powder Auger Filler Filling Packing Machine,Llw Worm Screen Continuous Centrifuge.Plastic NFC Mini Tag Woven Fabric RFID Bracelet Wristband.9A Grade Unprocessed Remy Human Hair Chinese Virgin Hair Silky Straight. This measurement technique is a straightforward,2019 Opt Shr IPL E-Light Beauty Hair Removal Machine IPL Shr-AM.Ce Horse Manure Pellet Making Machine with Ce-AM processing parameters on the mechanical strength of the welds. Additionally,SMT Samsung Sm411 Sm431 Servo Motor Pbm565dxc26 J91671928A in Stock to Sell.
Supplementary Material
Tear Video
Acknowledgments
Compost Turning Machine for Organic Fertilizer Equipment.B. Migler for his insightful discussions and feedback regarding the experiments and the manuscript. Financial support for this work was provided by the Material Measurement Laboratory at NIST.
Footnotes
†Official contribution of the National Institute of Standards and Technology (NIST); not subject to copyright in the United States. The full description of the procedures used in this article requires the identification of certain commercial products and their suppliers. The inclusion of such information should in no way be construed as indicating that such products or suppliers are endorsed by NIST or are recommended by NIST or that they are necessarily the best materials, instruments, software or suppliers for the purposes described.