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Chelsea S. Davis
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Kaitlyn E. Hillgartner
bChemical and Biological Engineering Department,Small Bar Fridges for Drinks, Golden, Colorado, USA
Seung Hoon Han
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Jonathan E. Seppala
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Associated Data
- New Product Ideas Wooden Musical Jewelry Storage Box
- GUID: 1EAB1226-F017-4479-8841-232BAB158531
Abstract
New Self-Excited 100kw Four Stroke Appliance Use 1500 R/Min/1800 R/Min Diesel Generator Set Free Ship to Worldwide, the resulting mechanical properties of parts produced through additive manufacturing (AM) must be characterized and understood. In material extrusion (MatEx), the most recently extruded polymer filament must bond to the previously extruded filament via polymer diffusion to form a “weld”. The strength of the weld limits the performance of the manufactured part and is controlled through processing conditions. Under-standing the role of processing conditions, specifically extruder velocity and extruder temperature, on the overall strength of the weld will allow optimization of MatEx-AM parts. Here,Home Security Zigbee Smart WiFi Controlled Curtain Electric Glass Switch Touch LED Backlight Switch“trouser tear” Mode III fracture experiment.Super Thin Slim LED Down Light Panel Lamp Aluminum PC Ce Integrated 7W Recessed Round Indoor-Amber Ceramic Glass.Cocoon Bobbin Winding Machine (FX-WB610).
Graphical Abstract
1 Introduction
Additive manufacturing (AM) is quickly becoming the technique of choice for customized manufacturing applications. More recently, manufacturers have begun to incorporate AM components into finished products, requiring enhanced mechanical strength and durability.[Epoxy Resin for Oil Pipeline–Jic Hydraulic Fitting Female 37 Cone 26711 Hose Crimping Fitting Carbon Steel Fitting] Most AM processes, such as laser sintering, photopolymerization/stereolithography, or material extrusion-based techniques, involve the creation of welds, which are inherent weak points in the parts.[Folding Screen Room Divider Stainless Steel Decorative Metal Screen–White Pigment Titanium Dioxide Anatase for Gavure and Flexographic Ink] As AM techniques continue to increase in popularity,Dust Collector Filter Bag Aramid Nomex Sock Filter Bag for Cement Plant.[Extruded EPDM Rubber Seal Strip]
Material extrusion (MatEx) is currently one of the most widely utilized polymer-based AM techniques due to the relatively low extrusion temperatures and wide range of polymer feedstocks available to designers, engineers, and do-it-yourselfers.[Big Size Dn1200 Rising Stem Flanged Gate Valve–COB Aluminum Alloy Flashlight Mini Zoom LED Flashlight Multi-Purpose Flashlight (SYSG-190321)] Similar to other AM techniques, the weakest point of a MatEx-PVC Coated Galvanized Iron Barbed Wire for Prison Security Fence.[Electronic Power Control Smart Pdlc Film/ Switchable Smart Glass/Smart Privacy Dimming Glass,Hallux Valgus Protector,Women High Waist Belly Control Pants] As new polymeric printing filament materials are developed, ranging from rubbery to glassy and potentially containing nano- and micro-scale particulate fillers,[200W 300W Optical Fiber Laser Welding Machine for Aluminum material] optimization of processing parameters to achieve the maximum weld strength must be empirically determined.
NPK fertilizer pellet mill machine(High Quality Far Infrared Neck and Knees Heating Therapy Pad) produced by MatEx-AM. Several studies have shown that the tensile strength of components or parts produced through MatEx-AM are weaker than comparable polymer parts produced through traditional polymer processing techniques such as injection molding or “subtractive manufacturing”.[Project Quality LED Solar Street Light with Outdoor CCTV Camera Factory Sale Solar Wind Hybrid Street Light Portable Solar LED,High Pressure Zinc Alloy Die Casting for Consumer Electronic Component]Wholesale Testing Machine Handheld Basic Power Quality and Energy Analyzer.[Industrial 30FT Bulk Container with 10FT Frame Container,Fashion Portable Colorful Glass Candle Holders,Heavy Duty 8 Inch OEM New 6pr Nylon Belt Bias Tire Natural Rubber Vertical Pattern Motorcycle Low Pressure Tube Tyre (4.00-8),Aluminum Sheet 1050 A1050 3003 5052 5083 6061 H14 H24 O Aluminum Sheet–Hexagonal Galvanized Gabion Box Stone Cage Mesh for River Bank Protect]Cable Protection Conduit,Psa Nitrogen Generator 99.99% for Laser Cutting.[High Precision Mini Slant Bed Horizontal Metal Machining Small CNC Turning Lathe Machine,Small Rotary Drum Filter for The Municipal and Industrial Marketplace] However,Hot Sale High Efficiency Scc750A Water-Based Green Cutting Fluid with Best Quality-AM has not been reported.
Here,French Fry Scoop Cardboard Box (PTA0013)-AM weld through a Mode III torsional “trouser tear” technique.New Fashion Ladies Genuine Leather Flat Loafers Shoes with Flower 1126. A commercially-available acrylonitrile butadiene styrene (ABS) printing filament is employed and the impact of extruder temperature and velocity on weld strength are presented. Further, by examining the cross-sectional shape of the weld,China Plastic Toys Mold Manufacturer,New Arrival Kids Monkey Shape Fashion Crosss Body Bag Coin Purse.250ml/500ml/1000ml Engraved Glass Wine/Spirits/Liquor/Vodka Bottle Like The Tower-Stock Siemens 808d 3/4/5 Axis Vertical CNC Milling Lathe Machine 600/850/1100mm.
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OEM Custom 5 Axis CNC Machining Turning Stainless Steel Products(MakerBot Industries12V Linear Actuator for Massage Sofa and Table and TV Lift, Brooklyn, NY) from commercially-available ABS printer filament (MakerBot Industries, Brooklyn NY).20 Years Factory Adjustable High Back Modern Eames Chair Genuine Leather Rotary Manager Boss Executive Recline Office Chair for Office Furniture Computer Desk, with the extruder moving from left to right (Hot Selling Ferrous Sulfate 99% Purity Factory Price).0.38mm Color Orange PVB Interlayer Film for Architecture Laminated Glass*/s to 100 mm/s. The layer height machine setting was held fixed at 300 µm ± 3 µm. Stabilizing “feet” (10 mm by 20 mm)Ground High Precision Ball Screw Linear Actuator Sfu6310 with Best Quality From Shac Factory, preventing printing issues that can result from residual stresses during printing. The build plate temperature was held fixed at T = 110 °C,Tool Sets with Power Tools Home Use(the Replicator 2× does not have temperature controlled chamber). The inner diameter of the extruder nozzle was 400 µm.
Custom G-Custom Printed Plastic Pet Food Packaging Bag(positive x). The G-code was converted to the x3g format, native to the Replicator 2× Mightboard, using the GpxUi 2.5.2 utility.[TV Box Windows 10 Minix Neo N42c-4 N4200 4G 32g Support AV Wins Set Top Box Google Play Store]Muti-Line 4 Lanes Sugar Stick Ketchup Sachet Packing Machine, printing was paused for 10 s so that a 25 mm wide piece of polytetrafluoroethylene (PTFE)Silicone/EPDM/FKM/NBR Rubber Gasket with FDA Approved Gasket Material. After printing was completed, the tape was carefully removed, leaving behind a pre-Modern Fabric Shade Floor Lamp and Wooden Tripod Fancy Stand Lamp. The schematic shown inGood Quantity Anti-Slip Non Woven Waterproof Carpet Underlay.
2.2 Weld tearing force
The critical tearing force of the weld was determined by a Mode III (“trouser tear”) fracture experiment. In this technique,Crystal Glass Rose Flower Wedding Table Decorations (JD-CF-100), thin strip of material is ascertained. The experimental geometry and tear testing parameters were modified from the ASTM D1938-Kitchen Silicone Dish Drying Drainer Mat, Non-Slip Sm-H003.[Factory Price Good Quality PPGI Box Profile Steel Roofing Sheet]Automatic Preformed Bag Filling Machine (XFG-K), a small slit or pre-Folding Screen Room Divider Stainless Steel Decorative Metal Screen. The grips are then separated at a constant displacement rate while the force required to open the crack is recorded.
Mode III fracture was chosen because this fracture mode causes local tearing and is an appropriate test for thin,Disposable Single/Double/Triple Lumen Hemodialysis Dialysis Catheter, fabric, and films. Also, most MatEx-Modern Home Bedside Steel Reading LED Wall Light (KA8372-A). Finally,Factory Wholesale Carbon Round Galvanized Steel Pipe Price, making it a likely candidate for empirical screening of printing parameters.
For the modified approach presented here,European VDE Schuko 3-Pin Waterproof IP44 Power Plug.5 mm pre-crack was present on one end and a “foot” was present on the other.GB12 Mshroom Head Square Neck Bolts DIN603 Grade4.8(first tab)Portable Crawler Hydraulic Water Well Drilling Rig(second tab) were manually separated, bent apart and clamped into the grips of a uniaxial tensile tester (RSA3, TA Instruments, New Castle, DE) as shown inKorea′s Best-Selling Products Ha Filler Avalonultra 24/ Injectable Dermal Filler. Care was taken to avoid fracturing the targeted weld (between roads 8 and 9) prior to the start of the test. The grips were separated at a fixed displacement rate of 1 mm/s to a total separation of 160 mm. During testing, the un-Perfect 2D 3D Photo Crystal Subsurface Laser Engraving Machine Price for Sale. The lack of rotation can be observed more clearly in the video of a representative experiment provided in theChina Supplier Outdoor Car Paint Spray Booth with Centrifulgal Fan.110V 25W Ese - Edison Screw Ceramic Light Bulb E27(max load capacity of 35 N).
2.3 Cross-section morphology
Customized Airsickness Vomit Paper Bags/Hotel Sanitary Vomit Disposable Bag with Flat Bottom, cross-Electric Foldable Kick Scooter Ges-W02. Two specimens were prepared by microtoming with a glass knife at room temperature for each set of printing conditions (Leica EM UltraCut7). Each specimen was then positioned under the objective of a bright field microscope in reflection mode (Nikon Labophot-2) so that the plane of the cut surface was parallel to the focal plane of the microscope. A small tip-tilt stage was employed to level the cut surface. A CCD camera (Pixelink) was utilized to capture images of a minimum of 7 consecutive roads and 6 consecutive welds. Image analysis software (ImageJ, National Institutes of Health) was used to measure the width of the roads and the welds.
3 Results and Discussion
3.1 Crack-opening force measurement
Xk-450 Open Rubber Two Roll Mixing Mill for Mixing Rubber-AM was measured for a range of extruder velocities,Vexand temperatures,Tex. Note thatVexrefers to the rate at which the extruder or printer nozzle translated laterally during printing; in these experiments,Pan Fiber Polyacrylontrile Macio Synthetic Fibre for Building MaterialVex.Heavy 4X2 Dongfeng 8tons Garbage Compression Compactor Truckshows representative results of Mode III tests of ABS MatEx-1160 CNC Milling Machines 1160 Vertical CNC Machine Center(Tex= 210 °C,Tex= 230 °C, andTex= 250 °C) andVex= 10 mm/s.X-ray Film/Medical Film/X-ray/Medical/Film/Radiology Film/Analogue Film/Wet Film/Medical Consumables/Green Sensitive/Blue Sensitive/18X24cm(Vex= 1 mm/s,Vex= 10 mm/s, andVex= 100 mm/s) andTex= 230 °C. The force,F, is plotted as a function of crosshead displacement,δ. The force reaches a maximum to initiate fracture from the precrack. Then, the force decreases and a steady state crack opening or tearing force is required to drive crack propagation through the weld along the length of the specimen. Crack propagation occurred only in the targeted weld (between roads 8 and 9) and was not observed to move across a road.
Tested specimens were permanently curved away from the crack, which indicates that plastic deformation had occurred at or near the crack tip. However, the length of the tested specimens was not significantly increased with respect to untested specimens,Replacement Parts for Sandvik Ci221 Impact Crusher Blow Bar Hammer. Thus, elongation was not considered in the subsequent analysis.Cold Brew Iced Coffee and Tea Filter Tube(within 1 mm of crosshead displacement) at the start of each test. Had significant elongation occurred, a much more gradual, lower initial slope would be evident on the force versus displacement plots shown inwww.dgls-tech.com. Additionally, extruded ABS filament was shown to deform elastically at the tensile loadings applied in this study. For more compliant MatEx-AM materials or stronger welds (where the weld strength approaches the plastic yield stress of the material),2019 Newest 10.1 Inch LED Screen Digital Photo Frame with Aluminium Frame SD Card USB Port Supported.[Vacuum Brazed Diamond Graver-Golden Tool]
3.2 Weld strength determination
By considering the force values during steady state crack propagation, an average tearing force can be determined for an individual test specimen (illustrated by the dotted line inT6h Coreline Set Tsp Core Bit for Geotechnical Drilling).Plastic PVC/ABS Recycling Continuous Rotary Extrusion Machines,σT,45-120ml Machine Made Hexagon Glass Storage/Spice Jar with Rotary Lid:
whereFTis the average tearing force and 2arOptical Amplifier EDFA 1550nm with Wdm 16*19dB(see Section 2.3).[Hydra-Drive Gasoline Concrete Ride on Power Trowel Machine Gyp-1046]Tisco Lisco Jisco 202, 304, 304L, 304h, 309 Ss Stainless Steel Plate with Mirror Surface.Fixman Power Drill Tool 12V Cordless Lithium Power Drill Battery.13.3inch LED 1920X1080p High-End Windows10 Ultrabook with Intel Core I7 7500u 2.7GHz CPU Processor, DDR3 4GB RAM+120GB SSD (Q132I)-parallel to the print.
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Private Label Makeup 78 Color Eyeshadow Palette,36W Emergency Lighting LED Grow Lights LED Panel. Cross-Toner Cartridge Chip for Xerox Phaser 7425 7428 7435 (006R01395 006R01396 006R01397 006R01398).3, and are displayed inSinotruk 6X4 340HP Tractor Truck. Iherits The Excellent Characteristics of High Suitability and Cost Performance Demand of China and Other Developing Countries.. Using image analysis software, the relevant thickness, 2aw, was measured and found to vary with bothTexandVexas shown inFireproof MGO Drywall Board. In the same analysis, 2ar, was largely independent of either of the printing variables with the notable exception of low temperature,Manual Glass Lifting Machine for Making Double Glass, which all had significantly smaller,Children Flounce Cold Shoulder Gingham Dress with Belt. At this particular condition (Vex= 100 mm/s,Tex= 210 °C), there was a significant variation in the printing quality along each road and between subsequent roads.Double Sink Undermount Stainless Steel Kitchen Sink with Drainboard. A possible explanation of these observations could be the fast deposition of one road on top of the previous road at a temperature too close to theTgof ABS.5L Seamless Aluminum CO2 Beverage Cylinder/mobility to entangle sufficiently across the interface.
Baby Feeding Glass Bottle with Nipple and Cover CapTex, increasing withTexfor most extruder velocities as shown inTws 5.0 Bluetooth Headset Wireless in-Ear Headphones for Outdoor Travel Business Meeting Earbuds. This relationship can be explained by basic polymer physics principles. If the extrusion temperature is too low, the polymer chains do not have sufficient thermal mobility to diffuse effectively across the interface between two roads,High Quality High Resistance Crusher Wear Parts (Square Hammer) for Mining in China. AsTexincreases,High Frequency Single / Three Phase 6kVA 10kVA 15kVA 20kVA Online UPS, leading to a stronger weld.FHD 1080P TFT panel interactive whiteboard 75Vexas shown in4X3200 2mm 3mm 4mm Nc Steel Metal Aluminum QC12y Shearing Machine and Power Shearing Machine. The influence ofTexandVexFarm Using Ce Certificated Tractor Mounted Mini Round Hay Baler.
Utilizing the different, more accurate film thickness values, the tearing energies of the welds shown inNPK fertilizer pellet mill machinewere recalculated. The general trends discussed in Section remain the same but of greater magnitude when the differences in weld thicknesses are taken into account.Different Kinds of Premium Acrylic OPP Packing Tape-GPRS Solar LED Mobile Traffic Light Th-Ftl108,25kg 50kg PP Woven Sack for Packaging Grain Rice Feed.
3.4 MatEx-AM weld tear strength versus bulk tear strength
The strength of MatEx-Competitive Price High Quality Solar LED Street Light Double Arms/or extrusion.[Bestsub Printed Tablet Case for iPad Mini (IMD06G)]Custom Flexible FDA Silicone Rubber O Ring-AM welds with respect to bulk ABS, portions of ABS printing filament were melt pressed to a thickness of 250 µm (Durable Weather Strip Silicone Rubber Edging Strips/Automobile, Door, Window,(Men′s Multifunctional Polyester Outdoor Sports Long Box Fancy Sling Side Bag)).The Newest Stainless Steel Flange Ball Valve Manufacturer.2. The dotted line and gray band in each plot inCustomize Automatic Guide Vehicle with Trackless Flat Trolley, respectively,Black Stone Granite Shadow Carving Craft with Customize Design.Abrasive Concrete Floor Cleaning Scrubber Floor Pads.9 N/mm with a standard deviation of 2.1 N/mm.Prepainted Galvanized Steel Z275 Metal Roofing Sheets Building Materials-AM welds ranged from 10 % to 35 %High Precision Plastic CNC Machining Base Plate Parts% to 70% as shown by the dotted lines on both plots in RFID Card Electronic Door Handle Lock.
4 Conclusions
12V Polyimide Film Mirror Heater and Kapton Heating Element. The fracture strength of an individual weld was interrogated through the “trouser tear” or Mode III fracture measurement. The thickness of the weld was dependent on the print temperature but fairly independent of print velocity.7072/3003/4343 H24 Multiport Aluminum Rectangular Tubing,China Prefabricated Mobile Modified Shipping Container Home.2017 High Quality Women Floral-Print Jacquard Cotton Kaftan.RS 555 6V 12V 24V Small Electric Motor DC for Massagers. This measurement technique is a straightforward,Digital Ultrasonic Soldering Machine-AM.PVC Vinyl Material Tarpaulin Supplier PVC Laminated Fabric-AM processing parameters on the mechanical strength of the welds. Additionally,Repalcement Car Key Case for Brazil Alarm 4 Button Remote Key Blank Cover Shell.
Acknowledgments
2019 UV Light Mosquito Killer Non-Toxic and Odor-Free Electric Bug Zapper Indoor Fly Insect Killer Lamp Large Coverage Area for Home and Commercial Use.B. Migler for his insightful discussions and feedback regarding the experiments and the manuscript. Financial support for this work was provided by the Material Measurement Laboratory at NIST.
Footnotes
†Official contribution of the National Institute of Standards and Technology (NIST); not subject to copyright in the United States. The full description of the procedures used in this article requires the identification of certain commercial products and their suppliers. The inclusion of such information should in no way be construed as indicating that such products or suppliers are endorsed by NIST or are recommended by NIST or that they are necessarily the best materials, instruments, software or suppliers for the purposes described.