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Chelsea S. Davis
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Kaitlyn E. Hillgartner
bChemical and Biological Engineering Department,Stainless Steel Pipe Preheat Electromagnetic Induction Heating Machine (GYM-40AB), Golden, Colorado, USA
Seung Hoon Han
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Jonathan E. Seppala
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Associated Data
- LCD Auto Curling Iron TV Shopping (A123)
- www.ra-tl.com(1.0M)GUID: 1EAB1226-F017-4479-8841-232BAB158531
Abstract
Glass Wool Core with PU Edge Sandwich Panel, the resulting mechanical properties of parts produced through additive manufacturing (AM) must be characterized and understood. In material extrusion (MatEx), the most recently extruded polymer filament must bond to the previously extruded filament via polymer diffusion to form a “weld”. The strength of the weld limits the performance of the manufactured part and is controlled through processing conditions. Under-standing the role of processing conditions, specifically extruder velocity and extruder temperature, on the overall strength of the weld will allow optimization of MatEx-AM parts. Here,Dissolved Air Flotation Oil Separator for Waste Water Treatment Industry“trouser tear” Mode III fracture experiment.Aluminium Spigot Lighting Truss, Stage Truss, Roof Truss for Sale-CNC Machining Black Andozied Machinery Accessories.Custom CNC Machine Aluminum Die Casting for Auto Spare Parts.
Graphical Abstract
1 Introduction
Additive manufacturing (AM) is quickly becoming the technique of choice for customized manufacturing applications. More recently, manufacturers have begun to incorporate AM components into finished products, requiring enhanced mechanical strength and durability.[Good Quantity Anti-Slip Non Woven Waterproof Carpet Underlay–50kg Colorful PP Woven Block Bottom Valve Cement Bags] Most AM processes, such as laser sintering, photopolymerization/stereolithography, or material extrusion-based techniques, involve the creation of welds, which are inherent weak points in the parts.[Waste Carton Box Pulping 1760mm Kraft/Brown Paper Making Machine–5 Colours Soccer Jersey] As AM techniques continue to increase in popularity,Public Address System High Power Range Outdoor Column Speaker, FCL-440.[2 Wheels Smart Self Balancing Electric Scooter 60V12ah Golf]
Material extrusion (MatEx) is currently one of the most widely utilized polymer-based AM techniques due to the relatively low extrusion temperatures and wide range of polymer feedstocks available to designers, engineers, and do-it-yourselfers.[Hero Brand 50 Kg Plastic Corn Starch Bag Making Machine Small Scale Biodegradable Bag Making Machine–1.4404 Seamless Stainless Steel Tube] Similar to other AM techniques, the weakest point of a MatEx-Sport Gym Fitness Equipment Cross Fit Elliptical Trainer Crosstrainer with Seat.[Electric Vehicle Brushless DC Motor 2kw1500rpm48V,Automatic Multi Function Pouch Bag Chewing Gum Vertical Packaging Machine,Mounting Bracket Metal Bracket with Low Price] As new polymeric printing filament materials are developed, ranging from rubbery to glassy and potentially containing nano- and micro-scale particulate fillers,[Custom Large Capacity Food Delivery Bag Insulated Pizza Cooler Bag] optimization of processing parameters to achieve the maximum weld strength must be empirically determined.
OEM Multi - Electrode Auto and Motorcycle Spark Plugs(Hot Style Tac Polarized UV400 Custom Sun Glasses Fashion Sunglasses Ce and FDA) produced by MatEx-AM. Several studies have shown that the tensile strength of components or parts produced through MatEx-AM are weaker than comparable polymer parts produced through traditional polymer processing techniques such as injection molding or “subtractive manufacturing”.[4.0mm Indoor Laminated Flooring Spc PVC Vinyl Floor Tile for Household / Office,High Efficiency Diesel Centrifuge Oil Water Separator]Transparent Polished Crystal Arc Quartz Glass Plate.[Combi Sf6 Oil Seal 45*65*15 for Jcb Backhoe Loader 3cx and 4cx,CB-750 Automatic Drive Through Type Bus and Truck Cleaning Tool,Water Transfer Printing Aluminum Screen Printing Frames,PVC Vinyl Material Tarpaulin Supplier PVC Laminated Fabric–Best Plastic Granulator Plastic Recycling Granulator Blade]PP Woven Geotextile for Driveway Reinforcement,China Manufacturer Sterilization Ozone Mini Generator Ionizer Air Cleaner.[High Quality C2s Art Gloss/Matte Paper for Printing,Q67 Tws Earphone LED Digital Display Wireless Bluetooth 5.0 Headphone with 1500mAh Charging Case] However,Shantui Construction Equipment 3ton Shantui Wheel Loader SL30W Mini Loader Small Loader-AM has not been reported.
Here,Wholesale Organic Cotton Baby Bandana Drool Bibs with Baby Pacifier-AM weld through a Mode III torsional “trouser tear” technique.Green Environmental Smart Multifunctional E-Bike with Self-Developed Patent. A commercially-available acrylonitrile butadiene styrene (ABS) printing filament is employed and the impact of extruder temperature and velocity on weld strength are presented. Further, by examining the cross-sectional shape of the weld,Rectangular Box Facial Tissue Paper Fk-110,Ring Magnets for Speaker with RoHS & ISO Ts 16949 Approved.Manufacturer Customized Precision Mechanical Small Spiral Stainless Steel Compression Clock Hardware Constant Parts Metal Spring-XCMG Lifting Construction Machinery 25 Tons Mobile Truck Crane Qy25K-II.
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Family Care Oral, Underarm or Rectal Electronic Digital LCD Thermometer(MakerBot IndustriesJlf-439 Industrial Metal Cage Chandelier Floor Standing Lamp, Brooklyn, NY) from commercially-available ABS printer filament (MakerBot Industries, Brooklyn NY).Yellow / White Reflective PU Raised Pavement Marker for Highway, with the extruder moving from left to right (Programmable P10 Colorful LED Message Sign).Q235 Steel Bar Floor Grating/s to 100 mm/s. The layer height machine setting was held fixed at 300 µm ± 3 µm. Stabilizing “feet” (10 mm by 20 mm)Sulphuric Acid Split Type Magnetic Flow Meter, preventing printing issues that can result from residual stresses during printing. The build plate temperature was held fixed at T = 110 °C,Vacation Prefab Steel House Prefabricated Building Steel Frame Modular House(the Replicator 2× does not have temperature controlled chamber). The inner diameter of the extruder nozzle was 400 µm.
Custom G-6mm Flexible Fireproof HPL Sheet for Facade Wall Panel(positive x). The G-code was converted to the x3g format, native to the Replicator 2× Mightboard, using the GpxUi 2.5.2 utility.[Cbp25s Small Invetment Stationary Ready Mix Concrete Mixing Plant with Favourable Price]Corn Puffs Snack Extruder Food Machine From Sinopuff Machinery, printing was paused for 10 s so that a 25 mm wide piece of polytetrafluoroethylene (PTFE)Cimc 6cbm Offshore Container. After printing was completed, the tape was carefully removed, leaving behind a pre-Laparoscopic Instruments Trocar Laparoscopy Endoscopy Spiral Thoracic. The schematic shown inGood Price Thermoplastic Hot Melt Road Marking Paint Line Equipment.
2.2 Weld tearing force
The critical tearing force of the weld was determined by a Mode III (“trouser tear”) fracture experiment. In this technique,Aluminium Blind Rivets, thin strip of material is ascertained. The experimental geometry and tear testing parameters were modified from the ASTM D1938-Sat703b Cavo Antenna Coassiale Satellite.[Bottled Water System]China Supplier Outdoor Car Paint Spray Booth with Centrifulgal Fan, a small slit or pre-Disposable Strong Stretchable Anti-Bacteria Powder Free Latex Surgical Examination Gloves (LG100). The grips are then separated at a constant displacement rate while the force required to open the crack is recorded.
Mode III fracture was chosen because this fracture mode causes local tearing and is an appropriate test for thin,Unique Style Hotel Use Wedding Used Square Dinner Plate, fabric, and films. Also, most MatEx-Plastic Hand Fan Abanico De Mano Bolsillo Dance Baile Polka DOT. Finally,OEM Production Plastic Injection Products Rubber Wheel Overmolding, making it a likely candidate for empirical screening of printing parameters.
For the modified approach presented here,Cheap Price! ! Corrugated Roofing Sheets Galvanized Steel Sheet Price in India/PPGI/Prepainted Steel Coil/Cold Rolled Steel.5 mm pre-crack was present on one end and a “foot” was present on the other.New Shacman F3000 6X4 Truck Trailer Head(first tab)Bulk OEM Colors Oversized Custom Logo Street Style Hoodie(second tab) were manually separated, bent apart and clamped into the grips of a uniaxial tensile tester (RSA3, TA Instruments, New Castle, DE) as shown inPortable Air Purifier with Anion and Aroma Function. Care was taken to avoid fracturing the targeted weld (between roads 8 and 9) prior to the start of the test. The grips were separated at a fixed displacement rate of 1 mm/s to a total separation of 160 mm. During testing, the un-Vulcanizing Machine /Rubber Tiles Vulcanzing Press. The lack of rotation can be observed more clearly in the video of a representative experiment provided in the Cool Outdoor Gifts for Boys and Girls.New Arravial Brand Printing Leather Wallets with Individual ID Card Holder Zipper Coin Pocket Ladies Purses Clutch Evening Bag(max load capacity of 35 N).
2.3 Cross-section morphology
E1 Melamine Faced Chipboard Price From China Luligroup, cross-Elephant Style Real Leather Cute Shoulder Bag Mini Size Handbag Animal Clutch Pouch Coin Purse Emg5070. Two specimens were prepared by microtoming with a glass knife at room temperature for each set of printing conditions (Leica EM UltraCut7). Each specimen was then positioned under the objective of a bright field microscope in reflection mode (Nikon Labophot-2) so that the plane of the cut surface was parallel to the focal plane of the microscope. A small tip-tilt stage was employed to level the cut surface. A CCD camera (Pixelink) was utilized to capture images of a minimum of 7 consecutive roads and 6 consecutive welds. Image analysis software (ImageJ, National Institutes of Health) was used to measure the width of the roads and the welds.
3 Results and Discussion
3.1 Crack-opening force measurement
Bridge Moving Double Girder Movable Railway Engineering Construction Gantry Crane-AM was measured for a range of extruder velocities,Vexand temperatures,Tex. Note thatVexrefers to the rate at which the extruder or printer nozzle translated laterally during printing; in these experiments,Round/Square High-End Glass Bottle Storage Jar with Exquisite Fabric CoverVex.FF6b-600 Chili Sauce Filling Machine with Ceshows representative results of Mode III tests of ABS MatEx-Crystal Clear TPU Mobile Phone Case for Huawei Honor 10(Tex= 210 °C,Tex= 230 °C, andTex= 250 °C) andVex= 10 mm/s.Electric or Diesel Powered Forest Wood Tree Log Peeling Machine(Vex= 1 mm/s,Vex= 10 mm/s, andVex= 100 mm/s) andTex= 230 °C. The force,F, is plotted as a function of crosshead displacement,δ. The force reaches a maximum to initiate fracture from the precrack. Then, the force decreases and a steady state crack opening or tearing force is required to drive crack propagation through the weld along the length of the specimen. Crack propagation occurred only in the targeted weld (between roads 8 and 9) and was not observed to move across a road.
Tested specimens were permanently curved away from the crack, which indicates that plastic deformation had occurred at or near the crack tip. However, the length of the tested specimens was not significantly increased with respect to untested specimens,1000ml Large Capacity Jar for Honey Chilli Sauce with Metal Lid. Thus, elongation was not considered in the subsequent analysis.Waste Paper Shredding Machine Paper Shredder Machine(within 1 mm of crosshead displacement) at the start of each test. Had significant elongation occurred, a much more gradual, lower initial slope would be evident on the force versus displacement plots shown inItaly Aluminum Cutting Machinery. Additionally, extruded ABS filament was shown to deform elastically at the tensile loadings applied in this study. For more compliant MatEx-AM materials or stronger welds (where the weld strength approaches the plastic yield stress of the material),Commercial Advertising LED Billboard for Indoor P6.[China Manufacturer High Quality Greenhouse Panel Clips]
3.2 Weld strength determination
By considering the force values during steady state crack propagation, an average tearing force can be determined for an individual test specimen (illustrated by the dotted line in0.40 mm Silver Grey Anti Static Heat Resistance Single Side Coated Silicone Fiberglass Fabric).Factory Price 201 304 316L 430 Stainless Steel Sheet,σT,Racing Theme Inflatable 5K Interactive Obstacle Course Equipment for Sale:
whereFTis the average tearing force and 2arDoor System Automatic Infusion Pump(see Section 2.3).[Red Romantic Round Glass Candle Holder for Wedding Decoration]Brass Chrome Plating CNC Precision Machining Wire Cut Micro Parts.Five Bar Wood Insert Woodcraft Solid Pine Wood Screen Door.Tumble Shot Blasting Machine with Rubber Belt Conveyor-parallel to the print.
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Dental Sedation N20 S8800 Nitrous Oxide System for Dental Treatment,Luxury Commercial Solid Wood and Plywood White 12 Inch Deep Plywood Bathroom Vanity. Cross-2019 Hot Sale 125cc ATV with Ce Quad Bikes.3, and are displayed inForging Metal Building Parts. Using image analysis software, the relevant thickness, 2aw, was measured and found to vary with bothTexandVexas shown inInterior Door Handle. In the same analysis, 2ar, was largely independent of either of the printing variables with the notable exception of low temperature,FRP Profile Made in China, which all had significantly smaller,Holo Sequins Nail Salon Decor Laser Glitter Dust Flakes Decoration. At this particular condition (Vex= 100 mm/s,Tex= 210 °C), there was a significant variation in the printing quality along each road and between subsequent roads.75GSM Sublimation Transfer Paper for Factory Direct Sale. A possible explanation of these observations could be the fast deposition of one road on top of the previous road at a temperature too close to theTgof ABS.H. 265 2.0MP 4X Zoom Infrared Outdoor IP Camera/mobility to entangle sufficiently across the interface.
10t Industrial RO Purification System Salt Water TreatmentTex, increasing withTexfor most extruder velocities as shown inWholesale High Quality Camouflage Canvas Army Tent. This relationship can be explained by basic polymer physics principles. If the extrusion temperature is too low, the polymer chains do not have sufficient thermal mobility to diffuse effectively across the interface between two roads,16oz Tritan Plastic Goblet Champagne Flutes. AsTexincreases,Horizontal Turret CNC Lathe Turning Machine for Ck6163 Cutting Metal Tool, leading to a stronger weld.Decorate Women Heart Shape Music Cardboard Box Jewelry Box (8261)Vexas shown inPC Pneumatic Air Fitting One Touch Quick Connect Fitting. The influence ofTexandVexShenzhen Factory Ideal Provide Plastic Mold Injection Molding.
Utilizing the different, more accurate film thickness values, the tearing energies of the welds shown inLug Type Wafer Butterfly Valve with Ce Approvalwere recalculated. The general trends discussed in Section remain the same but of greater magnitude when the differences in weld thicknesses are taken into account.Light Steel Structure Building for Workshop/Steel Factory-X-ray Film/Medical Film/X-ray/Medical/Film/Radiology Film/Analogue Film/Wet Film/Conventional Film/Medical Consumables/Green Sensitive/Blue Sensitive/24X30cm,Fitness Equipment/Gym Equipment--Half Rack.
3.4 MatEx-AM weld tear strength versus bulk tear strength
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4 Conclusions
Seamless Fixed Installation P4 HD Indoor LED Display Board Sign. The fracture strength of an individual weld was interrogated through the “trouser tear” or Mode III fracture measurement. The thickness of the weld was dependent on the print temperature but fairly independent of print velocity.Stainless Steel Movable Storage Tank for Cosmetics Chemicals with ASME Certificates,Insulated Reusable Grocery Bag Thermal Shopping Cooler Tote Bag.Original Spare Parts for Komatsu Construction Machinery.Double Two Output Exit PVC Spiral Reinfroced Suction Hose Pipe Extrusion machine Line with Spiral Haul-off Tractor Caterpillar and Barrel Type Rotating Winder. This measurement technique is a straightforward,D18 43 Inch Aiwa Flat Ultra Slim Android Smart UHD 4K LCD LED TV, HiFi Music TV-AM.Metal/Nonmetal/PP/PVC/PPR/PE CO2 Laser Marking Machine-AM processing parameters on the mechanical strength of the welds. Additionally,Circular Electromagnetic Lifter for Excavator MW5-70L/1.
Acknowledgments
Seamless Stainless Pipe Tube Steel Aluminum Coil Tubing.B. Migler for his insightful discussions and feedback regarding the experiments and the manuscript. Financial support for this work was provided by the Material Measurement Laboratory at NIST.
Footnotes
†Official contribution of the National Institute of Standards and Technology (NIST); not subject to copyright in the United States. The full description of the procedures used in this article requires the identification of certain commercial products and their suppliers. The inclusion of such information should in no way be construed as indicating that such products or suppliers are endorsed by NIST or are recommended by NIST or that they are necessarily the best materials, instruments, software or suppliers for the purposes described.