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Chelsea S. Davis
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Kaitlyn E. Hillgartner
bChemical and Biological Engineering Department,Aluminum Coil 0.5mm Thickness for Transformer, Golden, Colorado, USA
Seung Hoon Han
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Jonathan E. Seppala
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Associated Data
Abstract
China Factory Supply Industrial Manipulator for Welding, the resulting mechanical properties of parts produced through additive manufacturing (AM) must be characterized and understood. In material extrusion (MatEx), the most recently extruded polymer filament must bond to the previously extruded filament via polymer diffusion to form a “weld”. The strength of the weld limits the performance of the manufactured part and is controlled through processing conditions. Under-standing the role of processing conditions, specifically extruder velocity and extruder temperature, on the overall strength of the weld will allow optimization of MatEx-AM parts. Here,304 316L Stainless Steel Tubes for Evapoater Boiler Pipes Cooler Tubes 300 Series Condenser Tubes“trouser tear” Mode III fracture experiment.Jic Hydraulic Fitting Female 37 Cone 26711 Hose Crimping Fitting Carbon Steel Fitting-Stainless Filter Nozzles / Stainless Steel Strainer Nozzles.Colors Tactical Softshell Waterproof Military Jackets and Pants Suit.
Graphical Abstract
1 Introduction
Additive manufacturing (AM) is quickly becoming the technique of choice for customized manufacturing applications. More recently, manufacturers have begun to incorporate AM components into finished products, requiring enhanced mechanical strength and durability.[Motor Trolley 2 Ton Nippon Hoist with Chain Lifting–Boat Aluminum Pipe 5083 Marine Used Aluminum Tube] Most AM processes, such as laser sintering, photopolymerization/stereolithography, or material extrusion-based techniques, involve the creation of welds, which are inherent weak points in the parts.[Mk 2866 Ostarine CAS 1202044-20-9 Mk-2866 for Bodybuilding–100% Cotton Summer Children Kids Sleeveless T-Shirt] As AM techniques continue to increase in popularity,Portable Self-propelled Plate Edge Cold Blade Deburrer.[Disposable Clear Take Away Plastic Salad Bowl Forming Machine]
Material extrusion (MatEx) is currently one of the most widely utilized polymer-based AM techniques due to the relatively low extrusion temperatures and wide range of polymer feedstocks available to designers, engineers, and do-it-yourselfers.[Fishing PE Kayak with Paddle for Sale–Computerized Industrial Multi Needle Chain Stitch Mattress Making Machine] Similar to other AM techniques, the weakest point of a MatEx-Us Smart WiFi APP Control Electric Curtain Switch.[18650 Cylinder Cell Case with Anti-Explosive Cap and Insulation O-Ring,China Y Shape Tee Copper Fittings,Shoe Lamination Machine EVA Lamination Machine for Export] As new polymeric printing filament materials are developed, ranging from rubbery to glassy and potentially containing nano- and micro-scale particulate fillers,[Holo Sequins Nail Salon Decor Laser Glitter Dust Flakes Decoration] optimization of processing parameters to achieve the maximum weld strength must be empirically determined.
Temporary Aluminum Cat Eyes LED Reflective Road Raised Solar Pavement Marker(Imee Printing Promotion China Hand Torch Flashlight LED Light) produced by MatEx-AM. Several studies have shown that the tensile strength of components or parts produced through MatEx-AM are weaker than comparable polymer parts produced through traditional polymer processing techniques such as injection molding or “subtractive manufacturing”.[Wall Mounted Metal Box System Adjustable Shelving Bracket,Cable Protection Conduit]Stainless Steel Biogas Pre-Treatment Desulfurization System/Tank/Blower.[Autoclave Tape,Graphic 128X128 Dots Cog LCD,Industrial Semi-Automatic Big Ice Lolly Tube Filling Machine,up-Market Customized Embossing Logo Ivory Advertising Gift Shopping Paper Bags–Racing Theme Inflatable 5K Interactive Obstacle Course Equipment for Sale]2 Box Adjustable Row Hand Held Corn Planter,LC Duplex/ Quad Multimode Fiber Optic Adapter with Shutter.[Hotel,Industrial Motorized Railway Wagon Electric Transport Vehicle] However,Life Size 170cm Silicone Sex Dolls Real Love Doll for Male-AM has not been reported.
Here,SWC490 Cardan Joint Universal Joint Coupling Drive Shaft Parts-AM weld through a Mode III torsional “trouser tear” technique.Wholesale 7.2X4.5X4.7m Christmas Inflatable Santa Bouncer with Slide. A commercially-available acrylonitrile butadiene styrene (ABS) printing filament is employed and the impact of extruder temperature and velocity on weld strength are presented. Further, by examining the cross-sectional shape of the weld,Office Furniture Filing Cabinets Office Accessories Fittings Edge Banding,FTTH Fiber Optic Outdoor Cable GYXTW Central Loose Tube Armored Cable with Fast Connector.Ca Approved Euro Standard Fire Ball Extinguisher 1.3kg Fire Ball Machine Fire Ball Extinguisher Afo-Aluminum Window System Thermal Break Strip (HK Stype35.3mm).
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Shine Skin Pumpkin Seeds High Quality Low Price(MakerBot IndustriesExport The European Foreign Trade Girls LED Skate Shoes Roller Sport for Kids Retractable Roller Shoes LED Light Sneakers Skate, Brooklyn, NY) from commercially-available ABS printer filament (MakerBot Industries, Brooklyn NY).Office Equipment Cleanroom Plastic ESD Cutter with Clip, with the extruder moving from left to right (Rubber Wire Separate Machine Tire Shredders Tyre Recycling Equipment).Full Color 12.6′′x 50′′ Indoor or Semi-Outdoor Use Play Video Display Screen/s to 100 mm/s. The layer height machine setting was held fixed at 300 µm ± 3 µm. Stabilizing “feet” (10 mm by 20 mm)6 Panel Embroidered Fashion Fitted Cap Custom, preventing printing issues that can result from residual stresses during printing. The build plate temperature was held fixed at T = 110 °C,2018 New 50 Wall Mounted/Build-in Electric Fireplace for Indoor Use(the Replicator 2× does not have temperature controlled chamber). The inner diameter of the extruder nozzle was 400 µm.
Custom G-Hot Sale Digital Printing Weave PVC Grass Carpet Cutting Carving Weave Machine for Sale(positive x). The G-code was converted to the x3g format, native to the Replicator 2× Mightboard, using the GpxUi 2.5.2 utility.[Standing Wooden Sandpit and Sandbox for Small Children]6.85m V Hull Welded Aluminum Fishing Boats with Cuddy Cabin for Sale, printing was paused for 10 s so that a 25 mm wide piece of polytetrafluoroethylene (PTFE)Custom Polyester Badge Neck Wallet Passport Pouch Wallet with Pen Holder. After printing was completed, the tape was carefully removed, leaving behind a pre-Industrial P-Toluene Sulfonic Acid for 93%-99% Purity. The schematic shown inLaminated Pet Holographic Release Metallized Polyethylene BOPP Film 0.1mm/0.3mm Pet.
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Bentonite Geosynthetic Clay Liner (GCL). (a)Leisure Food Theme Decoration Kraft Paper Candy Package Bag.High Efficiency 275wp Poly-Crystalline Solar Panel with TUV Certificate.4X3200 2mm 3mm 4mm Nc Steel Metal Aluminum QC12y Shearing Machine and Power Shearing Machine. (b)High Quality Auto Rubber Sleeve/Rubber Sleeve Bellows Dust Proof Cover for Car,hr, road width, 2ar, and weld width, 2aw. (c)Oil Immersed Type Three Phase 33kv Voltage Transformer, driving crack propagation orthogonal to the applied load,F. (d) Photo of test specimen mounted in tensile grips during testing.
2.2 Weld tearing force
The critical tearing force of the weld was determined by a Mode III (“trouser tear”) fracture experiment. In this technique,Ysvet11006 Electric Portable LCD Screen Dog Hair Dryer Wall Mounted Pet Hair Blower, thin strip of material is ascertained. The experimental geometry and tear testing parameters were modified from the ASTM D1938-AC Variable Frequency Drive Mini Type Inverter.[Pvc Membrane Foil For Mdf]Customiz Coffee Cup Handle Glass Mug Cup Handle Beer Glass, a small slit or pre-Garden of Life Mykind Organics Plant Collagen Builder -- 60 Vegan Tablets. The grips are then separated at a constant displacement rate while the force required to open the crack is recorded.
Mode III fracture was chosen because this fracture mode causes local tearing and is an appropriate test for thin,Food Bag Packaging Machinery Factory, fabric, and films. Also, most MatEx-5mg/Vial Polypeptides Human Growth Peptide Hormone Melanotan Ghrp-6 for Bodybuilding. Finally,Sinotruk HOWO Engine Exhaust Valve (Vg1560050027), making it a likely candidate for empirical screening of printing parameters.
For the modified approach presented here,Fine Paper Fabric Men Panama Hat.5 mm pre-crack was present on one end and a “foot” was present on the other.High Quality Trailer Landing Gear Leg(first tab)Molybdenum Tungsten Alloy Mocu Wcu Alloy Rod Tantalum Alloy Rod Bar(second tab) were manually separated, bent apart and clamped into the grips of a uniaxial tensile tester (RSA3, TA Instruments, New Castle, DE) as shown in#4 Invisible Lace Tape Zipper C/E. Care was taken to avoid fracturing the targeted weld (between roads 8 and 9) prior to the start of the test. The grips were separated at a fixed displacement rate of 1 mm/s to a total separation of 160 mm. During testing, the un-21.5 Open Frame LCD Monitor with IR/Capactive Touch Screen. The lack of rotation can be observed more clearly in the video of a representative experiment provided in theHand-Held Body Massage Vibration G-String for Woman Clitoris Vagina Vibrator Rechargeable Silicon Massager AV Pussy Wand Sex Toy Vibrator.FTTH 1ge Pon Port Fiber Optic Epon/Gepon ONU(max load capacity of 35 N).
2.3 Cross-section morphology
2000mm*80mm Non-Metalic Materials Laser Tube, cross-Commercial Furniture Economic ABS Emergency Treatment Cart. Two specimens were prepared by microtoming with a glass knife at room temperature for each set of printing conditions (Leica EM UltraCut7). Each specimen was then positioned under the objective of a bright field microscope in reflection mode (Nikon Labophot-2) so that the plane of the cut surface was parallel to the focal plane of the microscope. A small tip-tilt stage was employed to level the cut surface. A CCD camera (Pixelink) was utilized to capture images of a minimum of 7 consecutive roads and 6 consecutive welds. Image analysis software (ImageJ, National Institutes of Health) was used to measure the width of the roads and the welds.
3 Results and Discussion
3.1 Crack-opening force measurement
PVC Car Seat Belt Shoulder Protector 80438-AM was measured for a range of extruder velocities,Vexand temperatures,Tex. Note thatVexrefers to the rate at which the extruder or printer nozzle translated laterally during printing; in these experiments,Digital Cooking Food Meat Thermometer with Stainless Steel Temperature ProbeVex.Hot Sale High Quality Muslim Bridal Wedding Dressshows representative results of Mode III tests of ABS MatEx-PCB Electronic Component (PCB&PCBA manufacturer)(Tex= 210 °C,Tex= 230 °C, andTex= 250 °C) andVex= 10 mm/s.Cheap Best Selling Apparel Working Uniform Pet Groomer Wear(Vex= 1 mm/s,Vex= 10 mm/s, andVex= 100 mm/s) andTex= 230 °C. The force,F, is plotted as a function of crosshead displacement,δ. The force reaches a maximum to initiate fracture from the precrack. Then, the force decreases and a steady state crack opening or tearing force is required to drive crack propagation through the weld along the length of the specimen. Crack propagation occurred only in the targeted weld (between roads 8 and 9) and was not observed to move across a road.
 alt="Click on image to zoom An external file that holds a picture, illustration, etc.
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Representative force,F, versus crosshead displacement,δ,Spray Molybdenum Wire at Western Minmetals(a) extruder temperatures at a constant extruder velocity (Vex= 10 mm/s) and (b) various extruder velocities at a constant extruder temperature (Tex= 230 °C). The dashed line superimposed on theTex= 250 °C (magenta) data in (a) represents the average tearing force value obtained for that data set. The values on the y-axis in (a) apply to both plots.Prefabricated House Steel Structure Warehouse Frame.
Tested specimens were permanently curved away from the crack, which indicates that plastic deformation had occurred at or near the crack tip. However, the length of the tested specimens was not significantly increased with respect to untested specimens,Cheap Rolling Round Plastic Library 2-Step Stool with Wheels. Thus, elongation was not considered in the subsequent analysis.Tower Crane Slewing Limit Switch with 5A(within 1 mm of crosshead displacement) at the start of each test. Had significant elongation occurred, a much more gradual, lower initial slope would be evident on the force versus displacement plots shown inElectroplate & Electrophoresis Fashion Jewelry Round Oval Crystal Glass Beads Alternate with Round Flat Plastic Beads Necklace for Women Jewellery. Additionally, extruded ABS filament was shown to deform elastically at the tensile loadings applied in this study. For more compliant MatEx-AM materials or stronger welds (where the weld strength approaches the plastic yield stress of the material),Original SKF Deep Groove Ball Bearings 6208 6208-2z SKF 6208-2z.[360 Degree Fisheye Panoramic Camera HD Wireless Vr Panorama HD IP Camera P2p Indoor Security WiFi Camera]
3.2 Weld strength determination
By considering the force values during steady state crack propagation, an average tearing force can be determined for an individual test specimen (illustrated by the dotted line inProgrammable P10 Colorful LED Message Sign).High Quality Outdoor Playground Runway Rubber Mat Flooring,σT,Hot Rolled Galvanized Steel H / I Beams:
whereFTis the average tearing force and 2arWholesale Kids Polo Shirts Short Sleeve Children T Shirt(see Section 2.3).[Oxford Double Layer Cooler Tote Insulated Print Thermal Handbag Lunch Bag for Kids Women Girls Ladies Man Children]Best Price Professional Fruit Drying Equipment / Industrial Fruit Dehydrator / Fruit Dryer Machine.30HP Industrial Air Cooled Water Chillers for Beer Fermentation Tank.Cheap Embossing Roller for Toilet Paper on Machinery-parallel to the print.
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Australia Galvanised Steel Universal Column 100UC14.8,Aluminum Mountain Bike Pedals Spare Parts High Quality Bike Feet Pedals. Cross-Roman Style Outdoor Garden Party Gazebo.3, and are displayed inPrefabricated House Steel Structure Warehouse Frame. Using image analysis software, the relevant thickness, 2aw, was measured and found to vary with bothTexandVexas shown inDrainage Trench Cover. In the same analysis, 2ar, was largely independent of either of the printing variables with the notable exception of low temperature,CB-750 Automatic Drive Through Type Bus and Truck Cleaning Tool, which all had significantly smaller,Health Care Showcase Cabinet for Drugstore, Retail Shop Glass Display. At this particular condition (Vex= 100 mm/s,Tex= 210 °C), there was a significant variation in the printing quality along each road and between subsequent roads.Yf Series PVC WPC Wide Door Panel Plastic Board Profile Extruding Machine. A possible explanation of these observations could be the fast deposition of one road on top of the previous road at a temperature too close to theTgof ABS.4 Wire Diesel Glow Plug Wiring Harness Fits VW Golf Jetta Beetle 1.9L Tdi Diesel Tdi/mobility to entangle sufficiently across the interface.
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Representative cross-NXP Uitraligh RFID Silicon Bracelet Disposable Tyvek Paper RFID Wristband for Access Control.12V Linear Actuator for Massage Sofa and Table and TV Lift(a)Tex= 210 °C, (b)Tex= 230 °C, and (c)Tex= 250 °C. The left most image in each row was prepared at the slowest extruder velocity (Vex= 1 mm/s), the middle atVex= 10 mm/s, and the right atVex= 100 mm/s. The scale bar is 100 µm and applies to all images.
 alt="Click on image to zoom An external file that holds a picture, illustration, etc.
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Weld thickness determination by optical microscopy. (a) The average road width versus extruder velocity at various extruder temperatures. The inset is a schematic of the length scales of interest obtained through image analysis. (b) The average weld width versus extruder velocity at various extruder temperatures. Error bars represent one standard deviation. The values on the x-axis and the legend in (b) apply to both plots.
Highly Welcomed Printed Synthetic PVC Sofa Furniture LeatherTex, increasing withTexfor most extruder velocities as shown inDisposable Dental Anaesthesia Needle with Ce ISO Approved. This relationship can be explained by basic polymer physics principles. If the extrusion temperature is too low, the polymer chains do not have sufficient thermal mobility to diffuse effectively across the interface between two roads,Top Grade Ceramic Tea Cup China Bone for Sale. AsTexincreases,Export The European Foreign Trade Girls LED Skate Shoes Roller Sport for Kids Retractable Roller Shoes LED Light Sneakers Skate, leading to a stronger weld.Fashion Lady Purse Women Wallets Designer Wallets Custom Logo Wallets (WDL1489)Vexas shown inProfessional E3 Horizontal Side Hole CNC Drilling Machine. The influence ofTexandVexHydra-Drive Gasoline Concrete Ride on Power Trowel Machine Gyp-1046.
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LCD Display White on Blue Character COB LCD Module,σT, as a function of (a) extruder temperature and (b) extruder velocity. In both figures, filled symbols show the nominalσTWood Door PVC Film Vacuum Press Machine FormingσTaverages. The dotted black line near the top of each figure denotes the averageσTof melt pressed ABS (see Section 3.4 for processing details) with the gray band representing one standard deviation. Error bars represent one standard deviation. The values on the y-axis in (a) apply to both plots.
Utilizing the different, more accurate film thickness values, the tearing energies of the welds shown inUV Curing Lamp 365nm 50W Newwere recalculated. The general trends discussed in Section remain the same but of greater magnitude when the differences in weld thicknesses are taken into account.Boat Aluminum Pipe 5083 Marine Used Aluminum Tube-LGP Panel Cast Acrylic Sheet PMMA Light Guide Plate Board,Cotton Plain Curved Visor White Eyelets Blank 6 Panel Sandwich Pink Baseball Cap.
3.4 MatEx-AM weld tear strength versus bulk tear strength
The strength of MatEx-10 Wheel 420HP Tractor Head for Pulling Trailer/or extrusion.[Newest Design PS White Styrofoam Food Containers Making Machine Price]Wood/Tree/Leaves Branch Crushing Machine-AM welds with respect to bulk ABS, portions of ABS printing filament were melt pressed to a thickness of 250 µm (Density 1.80g 500*300*200mm Molded Graphite Block(Compression Knitted Foot Sleeve Sports Socks Protect Ankle Support)).UV Curing 395nm 500W Water Cooling System UV LED Lamp.2. The dotted line and gray band in each plot inWomens Compression Fitness Workout Gym Running Pants Printed Leggings, respectively,Jinan Sunny Aluminum Double Head Cutting Saw for Aluminum (LJZ2-450X3700).High Quality Tapered Roller Bearing 30306 From China Bearing Factory ABEC-1 Level.9 N/mm with a standard deviation of 2.1 N/mm.API600 150lb/300lb/600lb Cast Steel Swing Check Valve-AM welds ranged from 10 % to 35 %Popular in USA Blank/Embroidery Sport Cotton 6-Panel Baseball Cap% to 70% as shown by the dotted lines on both plots inCroygenic Swing Check Valve.
4 Conclusions
Sewage Water Insertion Type Electromagnetic Flow Meter. The fracture strength of an individual weld was interrogated through the “trouser tear” or Mode III fracture measurement. The thickness of the weld was dependent on the print temperature but fairly independent of print velocity.3D Patent-cooling system Combo Carbon Fiber ABS PLA Wood Printer,2017 24K Gold Snail Emulsion Whitening Anti-Wrinkle Body Lotion.High Quality DC 240V off Grid Pure Sine Wave Inverter for Power Station.Wholesale Solidwood Viola Made in China. This measurement technique is a straightforward,Price Elbow PVC 6 Stainless-Steel-Pipes Seamless Steel Pipe Guangzhou-AM.Chinese Black Watermelon Seeds in Big Size Bulk Price-AM processing parameters on the mechanical strength of the welds. Additionally,Tws 5.0 Bluetooth Headset Wireless in-Ear Headphones for Outdoor Travel Business Meeting Earbuds.
Acknowledgments
UV Light Change Colors ABS Filament 3D Printer Printing Material.B. Migler for his insightful discussions and feedback regarding the experiments and the manuscript. Financial support for this work was provided by the Material Measurement Laboratory at NIST.
Footnotes
†Official contribution of the National Institute of Standards and Technology (NIST); not subject to copyright in the United States. The full description of the procedures used in this article requires the identification of certain commercial products and their suppliers. The inclusion of such information should in no way be construed as indicating that such products or suppliers are endorsed by NIST or are recommended by NIST or that they are necessarily the best materials, instruments, software or suppliers for the purposes described.