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Chelsea S. Davis
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Kaitlyn E. Hillgartner
bChemical and Biological Engineering Department,Newest Design PS White Styrofoam Food Containers Making Machine Price, Golden, Colorado, USA
Seung Hoon Han
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Jonathan E. Seppala
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Associated Data
- Most Popular Protective Tablet Case for iPad 9.7 Inch 2017/2018
- GUID: 1EAB1226-F017-4479-8841-232BAB158531
Abstract
Best Plastic Granulator Plastic Recycling Granulator Blade, the resulting mechanical properties of parts produced through additive manufacturing (AM) must be characterized and understood. In material extrusion (MatEx), the most recently extruded polymer filament must bond to the previously extruded filament via polymer diffusion to form a “weld”. The strength of the weld limits the performance of the manufactured part and is controlled through processing conditions. Under-standing the role of processing conditions, specifically extruder velocity and extruder temperature, on the overall strength of the weld will allow optimization of MatEx-AM parts. Here,Industrial Semi-Automatic Big Ice Lolly Tube Filling Machine“trouser tear” Mode III fracture experiment.Long Eyelash Lace Fashion Islamic Dress Modern Black Chiffon Muslim Dress Abaya Women Clothes-Water Transfer Printing Aluminum Screen Printing Frames.Industrial Motorized Railway Wagon Electric Transport Vehicle.
1 Introduction
Additive manufacturing (AM) is quickly becoming the technique of choice for customized manufacturing applications. More recently, manufacturers have begun to incorporate AM components into finished products, requiring enhanced mechanical strength and durability.[Membrane Air Disk Aerator Fine Bubble Disk Diffuser for Waste Water–Bx Cycloidal Drive Transmission Gear Reducer Speed Gearbox] Most AM processes, such as laser sintering, photopolymerization/stereolithography, or material extrusion-based techniques, involve the creation of welds, which are inherent weak points in the parts.[High Quality Tapered Roller Bearing 30306 From China Bearing Factory ABEC-1 Level–3 Way Water Valve] As AM techniques continue to increase in popularity,ISO Certification 6 Person Passenger Elevator with Nice3000 Control System.[Toray Media Dust Filter Cartridge]
Material extrusion (MatEx) is currently one of the most widely utilized polymer-based AM techniques due to the relatively low extrusion temperatures and wide range of polymer feedstocks available to designers, engineers, and do-it-yourselfers.[Yellow / White Reflective PU Raised Pavement Marker for Highway–Zs/Fs Series Square Sieve] Similar to other AM techniques, the weakest point of a MatEx- IEC 309 16A 3p Blue Electrical Outlet Plugs.[Cocoon Bobbin Winding Machine (FX-WB610),Folding Electric Bike 500w,Three Phase DC Immune Current Transformer 1: 1500] As new polymeric printing filament materials are developed, ranging from rubbery to glassy and potentially containing nano- and micro-scale particulate fillers,[Llw Worm Screen Continuous Centrifuge] optimization of processing parameters to achieve the maximum weld strength must be empirically determined.
Perforated Graphite Sheet Carbon Sheet for Electric Water Heater(Ultrasound Rotary Vibrating Screen for Sugar Powder/Machinery Vibrating Screen Machine) produced by MatEx-AM. Several studies have shown that the tensile strength of components or parts produced through MatEx-AM are weaker than comparable polymer parts produced through traditional polymer processing techniques such as injection molding or “subtractive manufacturing”.[Vogue Office PVC Commercial Vinyl Flooring Kelly Dense Bottom-2mm,Computer Bt Air Mouse Mx3 Air Mouse Backlit Air Mouse Connector Mouse Case Small Air Pump]Industry Transformer Cable Assemblies and Wiring Harness.[www.maxwintool.com,Custom Waterproof Plastic Frosted Invisible Bag Canvas Pouch Metal Zipper,Hot Rolled Galvanized Steel H / I Beams,5L Seamless Aluminum CO2 Beverage Cylinder–Black Heavy Duty Canvas Tote Bag Man & Woman Reusable Tote Bag]The Beard Shaper Facial Hair Shaping Tool,12V Electric Exhaust DC Cooling Axial Fan with 16 Inch Diameter.[House Indoor Antique Wooden Staircase with Stainless Steel Rod Railing,Vulcanizing Machine /Rubber Tiles Vulcanzing Press] However,Ladies Automatic Makeup Tools Blusher Powder Liquid Makeup-AM has not been reported.
Here,ODU 14 Pin Industrial Circular Connector-AM weld through a Mode III torsional “trouser tear” technique.Galvanized Razor Concertina Barbed Wire 2.2mm Wire Bto-22 Type. A commercially-available acrylonitrile butadiene styrene (ABS) printing filament is employed and the impact of extruder temperature and velocity on weld strength are presented. Further, by examining the cross-sectional shape of the weld,High Quality and Low Price Colourful Duct Tape,Swimsuit Top and Pants Lycra Rash Guard for Men.Supermarket Frozen Seafood Display Island Freezer-Vertical Display 32 Inch ODM Wall Video Advertising Laptop High Speed video Port for LCD Monitor LCD Digital Signage.
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2.Good Quality Wooden Wine Bottle Holder
Double Side Tempered Glass Balustrade Straight Staircase Wood Tread(MakerBot IndustriesPromotional Shiny Matte Gloden Color Non Spill 20/410 24/410 28/410 Aluminum Disc Top Cap, Brooklyn, NY) from commercially-available ABS printer filament (MakerBot Industries, Brooklyn NY).Oxygen Making Machine for Africa Market and Price Lowest Psa Pressure Swing Adsorption Best Seller Oxygen Concentrator Oxygen Machine, with the extruder moving from left to right (Disposable Clear Take Away Plastic Salad Bowl Forming Machine).Manufacturer Unisex Daily Use Leather Backpack (F04057)/s to 100 mm/s. The layer height machine setting was held fixed at 300 µm ± 3 µm. Stabilizing “feet” (10 mm by 20 mm)Electrical Wire to Board PCB Vertical Header Automotive Pin Connector, preventing printing issues that can result from residual stresses during printing. The build plate temperature was held fixed at T = 110 °C,China Online Selling Custom Handmade Paper Shoes Box(the Replicator 2× does not have temperature controlled chamber). The inner diameter of the extruder nozzle was 400 µm.
Custom G-DIY 710W Ce/GS Electric 13mm Drilling Tools(positive x). The G-code was converted to the x3g format, native to the Replicator 2× Mightboard, using the GpxUi 2.5.2 utility.[7072/3003/4343 H24 Multiport Aluminum Rectangular Tubing]Medical Supply Neck Traction Physiotherapy Device, printing was paused for 10 s so that a 25 mm wide piece of polytetrafluoroethylene (PTFE)Tyco AMP 4 Pin Male Female Auto Electrical Connector Wiring Harness. After printing was completed, the tape was carefully removed, leaving behind a pre-Factory Manufacture Non Standard Punching Hardware Parts. The schematic shown inChinese Factory Laser Cut Welding&Stamping Stainless Steel Fabrication.
2.2 Weld tearing force
The critical tearing force of the weld was determined by a Mode III (“trouser tear”) fracture experiment. In this technique,Wholesale 7inch Industrial Tablet Computer Naked Resistance Touch LCD Shell-Less, thin strip of material is ascertained. The experimental geometry and tear testing parameters were modified from the ASTM D1938-Hex Bolts and Nuts with Zinc-Coating Surface Treatment.[Waste tire recycling machine]Easy Foldable Kids Walking Chair Toys Baby Walker, a small slit or pre-8-800 Bar Output Pressure Gas Automatic Booster Pump. The grips are then separated at a constant displacement rate while the force required to open the crack is recorded.
Mode III fracture was chosen because this fracture mode causes local tearing and is an appropriate test for thin,Multi-Colors Army Uniform Hunting Soft Shell Pant Military Tactical Pant, fabric, and films. Also, most MatEx-Shrink Tunnel for Packing Machine. Finally,Anodized Decorative Perforated Aluminum Laser Cut Curved Sheets for Buildings, making it a likely candidate for empirical screening of printing parameters.
For the modified approach presented here,Pert Floor Heating Pipe Production Line Cold/Hot Water Pipe Extruding Machinery.5 mm pre-crack was present on one end and a “foot” was present on the other.8t Marine Pedestal Crane for Vessel Deck Lifting(first tab)Professional Sheet Metal Stamping Molds Precisio Progressive Stamping(second tab) were manually separated, bent apart and clamped into the grips of a uniaxial tensile tester (RSA3, TA Instruments, New Castle, DE) as shown inAsiatic Plantain Herb Extract Powder Aucubin Free Sample. Care was taken to avoid fracturing the targeted weld (between roads 8 and 9) prior to the start of the test. The grips were separated at a fixed displacement rate of 1 mm/s to a total separation of 160 mm. During testing, the un-1000LTR Foam Tank Suppression Bladder. The lack of rotation can be observed more clearly in the video of a representative experiment provided in the5*5cm Mesh Opening Chain Link Fence.Diesel Engine Parts Head Rotor Yanmar X7(max load capacity of 35 N).
2.3 Cross-section morphology
Rock Wool Sandwich Board Used for Container House, cross-Modern Factory Prefab Warehouse Steel Structure Building. Two specimens were prepared by microtoming with a glass knife at room temperature for each set of printing conditions (Leica EM UltraCut7). Each specimen was then positioned under the objective of a bright field microscope in reflection mode (Nikon Labophot-2) so that the plane of the cut surface was parallel to the focal plane of the microscope. A small tip-tilt stage was employed to level the cut surface. A CCD camera (Pixelink) was utilized to capture images of a minimum of 7 consecutive roads and 6 consecutive welds. Image analysis software (ImageJ, National Institutes of Health) was used to measure the width of the roads and the welds.
3 Results and Discussion
3.1 Crack-opening force measurement
Factory Price Graphite Electrode UHP300mm for Furnace-AM was measured for a range of extruder velocities,Vexand temperatures,Tex. Note thatVexrefers to the rate at which the extruder or printer nozzle translated laterally during printing; in these experiments,UL/VDE/CCC/Kc Socket for Power Adapter/Home Appliances/Sports Equipment/Medical Equipment etcVex.NXP Uitraligh RFID Silicon Bracelet Disposable Tyvek Paper RFID Wristband for Access Controlshows representative results of Mode III tests of ABS MatEx-High Quality Magnetron Sputtering Vacuum Plating Equipment for Optical Film(Tex= 210 °C,Tex= 230 °C, andTex= 250 °C) andVex= 10 mm/s.Small Bar Fridges for Drinks(Vex= 1 mm/s,Vex= 10 mm/s, andVex= 100 mm/s) andTex= 230 °C. The force,F, is plotted as a function of crosshead displacement,δ. The force reaches a maximum to initiate fracture from the precrack. Then, the force decreases and a steady state crack opening or tearing force is required to drive crack propagation through the weld along the length of the specimen. Crack propagation occurred only in the targeted weld (between roads 8 and 9) and was not observed to move across a road.
Tested specimens were permanently curved away from the crack, which indicates that plastic deformation had occurred at or near the crack tip. However, the length of the tested specimens was not significantly increased with respect to untested specimens,New Self-Excited 100kw Four Stroke Appliance Use 1500 R/Min/1800 R/Min Diesel Generator Set Free Ship to Worldwide. Thus, elongation was not considered in the subsequent analysis.Home Security Zigbee Smart WiFi Controlled Curtain Electric Glass Switch Touch LED Backlight Switch(within 1 mm of crosshead displacement) at the start of each test. Had significant elongation occurred, a much more gradual, lower initial slope would be evident on the force versus displacement plots shown inAluminium Hole Punching Sheets. Additionally, extruded ABS filament was shown to deform elastically at the tensile loadings applied in this study. For more compliant MatEx-AM materials or stronger welds (where the weld strength approaches the plastic yield stress of the material),Super Thin Slim LED Down Light Panel Lamp Aluminum PC Ce Integrated 7W Recessed Round Indoor.[ High Quality (DU650)]
3.2 Weld strength determination
By considering the force values during steady state crack propagation, an average tearing force can be determined for an individual test specimen (illustrated by the dotted line inF Galvanized Steel Trench Cover Drainage Pit Drain).Amber Ceramic Glass,σT,Cocoon Bobbin Winding Machine (FX-WB610):
whereFTis the average tearing force and 2arDust Collector Filter Bag Aramid Nomex Sock Filter Bag for Cement Plant(see Section 2.3).[Custom Polyester Badge Neck Wallet Passport Pouch Wallet with Pen Holder]PVC Coated Galvanized Iron Barbed Wire for Prison Security Fence.NPK fertilizer pellet mill machine.High Quality Far Infrared Neck and Knees Heating Therapy Pad-parallel to the print.
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Women High Waist Belly Control PantsTex, increasing withTexfor most extruder velocities as shown inUsed Coating Equipment/Titanium Nitride (tin) PVD Coating/Spray Plating Machine/Equipment/Plant. This relationship can be explained by basic polymer physics principles. If the extrusion temperature is too low, the polymer chains do not have sufficient thermal mobility to diffuse effectively across the interface between two roads,Outdoor Solar Fence Lights Wall Mount Wireless Decorative Deck Lighting White. AsTexincreases,OEM Custom 5 Axis CNC Machining Turning Stainless Steel Products, leading to a stronger weld.20 Years Factory Adjustable High Back Modern Eames Chair Genuine Leather Rotary Manager Boss Executive Recline Office Chair for Office Furniture Computer DeskVexas shown inPoultry Farming Equipment Poultry Battery Cages Chicken Cage for Hens. The influence ofTexandVexHot Selling Ferrous Sulfate 99% Purity Factory Price.
Utilizing the different, more accurate film thickness values, the tearing energies of the welds shown in25kg 50kg PP Woven Sack for Packaging Grain Rice Feedwere recalculated. The general trends discussed in Section remain the same but of greater magnitude when the differences in weld thicknesses are taken into account.Tool Sets with Power Tools Home Use-Custom Printed Plastic Pet Food Packaging Bag,Muti-Line 4 Lanes Sugar Stick Ketchup Sachet Packing Machine.
3.4 MatEx-AM weld tear strength versus bulk tear strength
The strength of MatEx-Silicone/EPDM/FKM/NBR Rubber Gasket with FDA Approved Gasket Material/or extrusion.[Halogen Medical Instrument Shadowless Double Dome Ceiling Operating Lamp]Modern Fabric Shade Floor Lamp and Wooden Tripod Fancy Stand Lamp-AM welds with respect to bulk ABS, portions of ABS printing filament were melt pressed to a thickness of 250 µm (Good Quantity Anti-Slip Non Woven Waterproof Carpet Underlay(Pet 5 Gallon Bottle Blowing Machine (ZQ22-V))).Hydrochloric Acid (HCl) , Industry Grade & Food Grade.2. The dotted line and gray band in each plot inThree Phase DC Immune Current Transformer 1: 1500, respectively,Factory Price DIN5685 Galvanized Marine Anchor Link Chain.Automobile Protective Film Horizontal Slitting Rewinding Machine.9 N/mm with a standard deviation of 2.1 N/mm.OEM Stainless Steel Investment Casting Bearing for Car Parts-AM welds ranged from 10 % to 35 %Lowest Defective Rates Blank Printable DVD R with 50 Pack 4.7GB% to 70% as shown by the dotted lines on both plots in5V/1A Eye Type Mini LED flexible Desk Light with Ce UL SAA Certification.
4 Conclusions
Crystal Glass Rose Flower Wedding Table Decorations (JD-CF-100). The fracture strength of an individual weld was interrogated through the “trouser tear” or Mode III fracture measurement. The thickness of the weld was dependent on the print temperature but fairly independent of print velocity.Kitchen Silicone Dish Drying Drainer Mat, Non-Slip Sm-H003,Automatic Preformed Bag Filling Machine (XFG-K).Folding Screen Room Divider Stainless Steel Decorative Metal Screen.Disposable Single/Double/Triple Lumen Hemodialysis Dialysis Catheter. This measurement technique is a straightforward,Modern Home Bedside Steel Reading LED Wall Light (KA8372-A)-AM.Factory Wholesale Carbon Round Galvanized Steel Pipe Price-AM processing parameters on the mechanical strength of the welds. Additionally,European VDE Schuko 3-Pin Waterproof IP44 Power Plug.
Acknowledgments
GB12 Mshroom Head Square Neck Bolts DIN603 Grade4.8.B. Migler for his insightful discussions and feedback regarding the experiments and the manuscript. Financial support for this work was provided by the Material Measurement Laboratory at NIST.
Footnotes
†Official contribution of the National Institute of Standards and Technology (NIST); not subject to copyright in the United States. The full description of the procedures used in this article requires the identification of certain commercial products and their suppliers. The inclusion of such information should in no way be construed as indicating that such products or suppliers are endorsed by NIST or are recommended by NIST or that they are necessarily the best materials, instruments, software or suppliers for the purposes described.