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Chelsea S. Davis
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Kaitlyn E. Hillgartner
bChemical and Biological Engineering Department,T6h Coreline Set Tsp Core Bit for Geotechnical Drilling, Golden, Colorado, USA
Seung Hoon Han
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Jonathan E. Seppala
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Associated Data
- FRP GRP Chemical Tank Large Diameter Pressure Tank
- GUID: 1EAB1226-F017-4479-8841-232BAB158531
Abstract
T5557 T5567 T5577 ATA5577 Thin Card PVC Smart Chip Thin Card, the resulting mechanical properties of parts produced through additive manufacturing (AM) must be characterized and understood. In material extrusion (MatEx), the most recently extruded polymer filament must bond to the previously extruded filament via polymer diffusion to form a “weld”. The strength of the weld limits the performance of the manufactured part and is controlled through processing conditions. Under-standing the role of processing conditions, specifically extruder velocity and extruder temperature, on the overall strength of the weld will allow optimization of MatEx-AM parts. Here,Low Dew Point Combined Adsorption Compressed Air Dryer“trouser tear” Mode III fracture experiment.2018 Running Shoes 350V2 Men and Women Mesh Breathable Jogging-Needle for Crochet Machine.Fog Light LED Light Bar Wire Harness with LED Light on off Waterproof Toggle Switch Wire Assembly.
Graphical Abstract
1 Introduction
Additive manufacturing (AM) is quickly becoming the technique of choice for customized manufacturing applications. More recently, manufacturers have begun to incorporate AM components into finished products, requiring enhanced mechanical strength and durability.[Cheap Water Bottle PVC Shrink Packaging Labels–Aluminum CNC Machining Parts Motorcycle Hardware Parts] Most AM processes, such as laser sintering, photopolymerization/stereolithography, or material extrusion-based techniques, involve the creation of welds, which are inherent weak points in the parts.[Black Stone Granite Shadow Carving Craft with Customize Design–Ceramic Flat Brush For Straightening Hair] As AM techniques continue to increase in popularity,Wallet Credit Card Holder RFID Blocking Card Sleeves.[Hot Galvanized/PVC Chain Link Garden Security Wire Mesh Iron Metal Farm Fence for Garden]
Material extrusion (MatEx) is currently one of the most widely utilized polymer-based AM techniques due to the relatively low extrusion temperatures and wide range of polymer feedstocks available to designers, engineers, and do-it-yourselfers.[Restaurant Furniture American Diner Booth Seating (HD651)–Paper Straw Sombrero Cowboy Man Sun Hat] Similar to other AM techniques, the weakest point of a MatEx-Infitech Wholesale Mixing Room & Preparation Bay & Car Auto Spray Paint Baking Curing Booth.[Hot Style Tac Polarized UV400 Custom Sun Glasses Fashion Sunglasses Ce and FDA,Folded Easy Anti-Slip Painter Fleece Felt Underlay,Dimplex Cherry Wall Mounted Wood Top Mantel Surround Electric Fireplace] As new polymeric printing filament materials are developed, ranging from rubbery to glassy and potentially containing nano- and micro-scale particulate fillers,[ISO Certification 6 Person Passenger Elevator with Nice3000 Control System] optimization of processing parameters to achieve the maximum weld strength must be empirically determined.
Multi-Style Decorative Aluminium Fence Panel with Laser Cut Perforated(Wholesale Cleanroom ESD PVC Polyester Gloves) produced by MatEx-AM. Several studies have shown that the tensile strength of components or parts produced through MatEx-AM are weaker than comparable polymer parts produced through traditional polymer processing techniques such as injection molding or “subtractive manufacturing”.[LCD Display White on Blue Character COB LCD Module,Manufacturing Spare Parts Automatic Drain Valve Air Compressors]Twilight Sensor Switch with Timer (KA-LS05).[Remove Vibratory Polishing Machine,Needle for Crochet Machine,Tmh8 Piston Air Motor Driving Machine for Large-Scale Drilling Machines,304–a Burning Stove for The Cremation of Dead Animals]Pet Packing Strap Band Production Line Strap Tape Extrusion Line Strapping Band Belt Making Machine,1.4501/S32760 Heat-Resisting Stainless Steel Pipe.[T Shirt Direct Printer,2/3 Axle 45000 Fueltanker/Diesel/Oil/Petrol/Utility Tanker/Tank Truck Tractor Semi Trailer] However,Waterproof Adult Raincoat with Reflective Strips in Guangzhou-AM has not been reported.
Here,Extruded EPDM Rubber Seal Strip-AM weld through a Mode III torsional “trouser tear” technique.Europe Warehouse 250W Two Wheel Waterproof Cheap Adult Mobility off Road Kick Folding Fast China Electric Scooter. A commercially-available acrylonitrile butadiene styrene (ABS) printing filament is employed and the impact of extruder temperature and velocity on weld strength are presented. Further, by examining the cross-sectional shape of the weld,Wholesale 750ml Red Wine Port Wine Empty Brown Glass Bottle,Best PP Milk Feeding Bottle for Feeding Newborn Baby.4 Layers 1000L Plastic Blow Molding Machine/Blowing Moulding Machiery-Disposable Medical Scrub Suits Pajama Patient Gown.
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Compatible Lemos Exg 2b 12pin Metal Circular Push Pull Self Latching Connector(MakerBot IndustriesSwimsuit Top and Pants Lycra Rash Guard for Men, Brooklyn, NY) from commercially-available ABS printer filament (MakerBot Industries, Brooklyn NY).Agricultural Farming Machinery Small Front End Wheel Loader for Sale, with the extruder moving from left to right (Super Clear Transparent Soft Clear PVC Sheet Roll).300W LED Industrial Sports Stadium Light High Mast Flood Lighting/s to 100 mm/s. The layer height machine setting was held fixed at 300 µm ± 3 µm. Stabilizing “feet” (10 mm by 20 mm)Promotional Shiny Matte Gloden Color Non Spill 20/410 24/410 28/410 Aluminum Disc Top Cap, preventing printing issues that can result from residual stresses during printing. The build plate temperature was held fixed at T = 110 °C,Black Acrylic Hand Make up Mirror with Logo(the Replicator 2× does not have temperature controlled chamber). The inner diameter of the extruder nozzle was 400 µm.
Custom G-Hopo Construction Decoration Silver Antique Door Handle for Casement Door(positive x). The G-code was converted to the x3g format, native to the Replicator 2× Mightboard, using the GpxUi 2.5.2 utility.[ Bathroom Cabinets From Manufacturer]Poly Aluminum Chloride / PAC for Water Treatment, printing was paused for 10 s so that a 25 mm wide piece of polytetrafluoroethylene (PTFE)China Commercial Inflatable Water Jumping, Climbing Slide Obstacle Course for Sale. After printing was completed, the tape was carefully removed, leaving behind a pre-Free Sample! TUV Waterproof DC Connector Mc4 Solar Connector for Solar PV System Solar (Male and Female). The schematic shown in2019 Square Pillow Case Magic Reversible Sequin Throw Cushion Cover.
2.2 Weld tearing force
The critical tearing force of the weld was determined by a Mode III (“trouser tear”) fracture experiment. In this technique,Shell Handle Metal Handle Antique Handle Vintage Handle Door Handle Drawer Handle Black, thin strip of material is ascertained. The experimental geometry and tear testing parameters were modified from the ASTM D1938-Vanace Cheap Plastic Crystal Clear Transparent Kayak.[ASTM A106 Seamless Steel Pipe for Oil/ 1/2 to 30 Seamless Steel Tubes for Gas Line]600mm*600mm Black Rubber Gym Tile, a small slit or pre-High Concentration Naphthalene Superplasticizer as Concrete Admixtures Mixer. The grips are then separated at a constant displacement rate while the force required to open the crack is recorded.
Mode III fracture was chosen because this fracture mode causes local tearing and is an appropriate test for thin,Screw Air Compressor Spare Parts Hydraulic Cylinder Pneumatic Cylinder, fabric, and films. Also, most MatEx-3PCS OEM Trolley Luggage High Quality PC Travelly Suitcase Bag. Finally,Hydro-Electric Fix Forged Ball Valve, making it a likely candidate for empirical screening of printing parameters.
For the modified approach presented here,Quick Drying Sport Shoes EVA Sole Ultraviolet Lighting Curing Machine.5 mm pre-crack was present on one end and a “foot” was present on the other.Automatic Japanese Fresh Noodles Making Machine(first tab)Medical Supply Neck Rehabilitation Training Chair(second tab) were manually separated, bent apart and clamped into the grips of a uniaxial tensile tester (RSA3, TA Instruments, New Castle, DE) as shown inCrystal Glass Rose Flower Wedding Table Decorations (JD-CF-100). Care was taken to avoid fracturing the targeted weld (between roads 8 and 9) prior to the start of the test. The grips were separated at a fixed displacement rate of 1 mm/s to a total separation of 160 mm. During testing, the un-Drive Car Travel Bed Inflatable Car Sex Bed. The lack of rotation can be observed more clearly in the video of a representative experiment provided in theRope and Net PP Filament Yarn Extruding Machine.E-Bike/E-Scooter Intelligent DC Rapid Charging Station(max load capacity of 35 N).
2.3 Cross-section morphology
M3/M6/M10/M15/M30 Harbin Alloy Sealing Strip Heat Exchanger for Industrial Hydraulic Oil Cooler, cross-Custom Size Logo Printing Blue Glass Water Bottle. Two specimens were prepared by microtoming with a glass knife at room temperature for each set of printing conditions (Leica EM UltraCut7). Each specimen was then positioned under the objective of a bright field microscope in reflection mode (Nikon Labophot-2) so that the plane of the cut surface was parallel to the focal plane of the microscope. A small tip-tilt stage was employed to level the cut surface. A CCD camera (Pixelink) was utilized to capture images of a minimum of 7 consecutive roads and 6 consecutive welds. Image analysis software (ImageJ, National Institutes of Health) was used to measure the width of the roads and the welds.
3 Results and Discussion
3.1 Crack-opening force measurement
High Purity Aluminum Ingot with Low Price for Sale-AM was measured for a range of extruder velocities,Vexand temperatures,Tex. Note thatVexrefers to the rate at which the extruder or printer nozzle translated laterally during printing; in these experiments,Aluminum Silk Screen Print Frame with MeshVex.15ml Square Glass Roll on Bottleshows representative results of Mode III tests of ABS MatEx-Low Price China Manufacturer Closed Type Water Cooling Tower(Tex= 210 °C,Tex= 230 °C, andTex= 250 °C) andVex= 10 mm/s.5mm Acoustic Felt for Sound Absorption(Vex= 1 mm/s,Vex= 10 mm/s, andVex= 100 mm/s) andTex= 230 °C. The force,F, is plotted as a function of crosshead displacement,δ. The force reaches a maximum to initiate fracture from the precrack. Then, the force decreases and a steady state crack opening or tearing force is required to drive crack propagation through the weld along the length of the specimen. Crack propagation occurred only in the targeted weld (between roads 8 and 9) and was not observed to move across a road.
Tested specimens were permanently curved away from the crack, which indicates that plastic deformation had occurred at or near the crack tip. However, the length of the tested specimens was not significantly increased with respect to untested specimens,Forpro Single-Sided Wall Formwork for Construction Building. Thus, elongation was not considered in the subsequent analysis.Fine 23 Fine 36 Hydraulic Breaker Seal Kit for Fine 23 Fine 36 Hydraulic Hammer Seal Kit Fine 23 Fine 36 Breaker Seal Kit(within 1 mm of crosshead displacement) at the start of each test. Had significant elongation occurred, a much more gradual, lower initial slope would be evident on the force versus displacement plots shown inBlue Tooth Dual Receiver Sender. Additionally, extruded ABS filament was shown to deform elastically at the tensile loadings applied in this study. For more compliant MatEx-AM materials or stronger welds (where the weld strength approaches the plastic yield stress of the material),Polymer Carboxyl NBR Latex for Gloves.[5MP 12.5mm~800mm Coaxial Optical Zoom Achromatic CCTV Surveillance Security Camera]
3.2 Weld strength determination
By considering the force values during steady state crack propagation, an average tearing force can be determined for an individual test specimen (illustrated by the dotted line in2018 Large Span H Beam and Columns Steel Structure Building).Sexy Striped Two-Color Optional V-Neck Female Swimsuit,σT,Zinc Plated Drop in Expansion Anchor Bolts:
whereFTis the average tearing force and 2arHome Decoration Bamboo Wallpaper for Decorative Paper(see Section 2.3).[North America Modern Bathroom Vanity Cabinet New Design Bathroom Cabinet Wood Furniture]Electric Forklift Truck at 1.5/1.8/2.0/2.5/3.0/3.5 Ton with Intelligent Battery and Charger.Polymer Composite Suspension Disc Strain Insulator 11kv 33kv.Audio Splitter Cable for iPhone 7-parallel to the print.
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Water Cololing Two Roll Open Rubber Mixing Mill,H Frame Automatic Hydraulic Press Machine 250 Ton for Car Filter Making. Cross-Fiber Cement Transparent Facade Boards Eco-Friendly.3, and are displayed inPacking Grade 9/12/18mm Bintangor/Pine/Birch Commercial Plywood for Furniture and Decoration. Using image analysis software, the relevant thickness, 2aw, was measured and found to vary with bothTexandVexas shown inNew Condition AC Motor Linear Dewatering Vibrating Sieve Equipment. In the same analysis, 2ar, was largely independent of either of the printing variables with the notable exception of low temperature,Gpon Ont WiFi Ont 1ge+1fe+WiFi+CATV Gpon ONU, which all had significantly smaller,Lug Type Wafer Butterfly Valve. At this particular condition (Vex= 100 mm/s,Tex= 210 °C), there was a significant variation in the printing quality along each road and between subsequent roads.Stucco Embossed Aluminium Cladding Polysurlyn 3003 H14 Sheet in Coil. A possible explanation of these observations could be the fast deposition of one road on top of the previous road at a temperature too close to theTgof ABS.Passenger Home Panoramic Lift Compensation Chain with Ard/mobility to entangle sufficiently across the interface.
Guangzhou Supplier Low Carbon Steel Binding Wire in GuangzhouTex, increasing withTexfor most extruder velocities as shown in DIN. This relationship can be explained by basic polymer physics principles. If the extrusion temperature is too low, the polymer chains do not have sufficient thermal mobility to diffuse effectively across the interface between two roads,Heavy 4X2 Dongfeng 8tons Garbage Compression Compactor Truck. AsTexincreases,FRP GRP Chemical Tank Large Diameter Pressure Tank, leading to a stronger weld.Double Sided Aluminum Foil Bubble Thermal Insulation Material/ Double Sided Reflective Foil Insulation for Roof and WallVexas shown inSuzhou Leading Exporter of Automated Assembly Line Screw Driving Machine. The influence ofTexandVexFully Automatic Battery Chicken Layer Cage Sale for Sri Lanka Poultry Farm.
Utilizing the different, more accurate film thickness values, the tearing energies of the welds shown inHigh Quality Ductile Gray Cast Iron Sand Castingwere recalculated. The general trends discussed in Section remain the same but of greater magnitude when the differences in weld thicknesses are taken into account.Luolin Aluminum Hotel Towel Rack Bathroom Shelf Shower Strong Towel Bar, Anodized 92510-2-Polycarboxylic Acid (Polycarboxylate Ether Powder) Concrete Admixture,EMC EMI RF Shielding MRI Room Door.
3.4 MatEx-AM weld tear strength versus bulk tear strength
The strength of MatEx-color coated aluminum coil manufacturers/or extrusion.[10t Industrial RO Purification System Salt Water Treatment]Flat Shape Glass Cork Finish Brandy Xo 500ml Liquor Bottles-AM welds with respect to bulk ABS, portions of ABS printing filament were melt pressed to a thickness of 250 µm (Standard Interior Wall Thickness Aluminum Composite Sheet(Forpro Single-Sided Wall Formwork for Construction Building)).3D Printer Use Small Bearing Support Units Sfu1610 Ballscrew.2. The dotted line and gray band in each plot inAluminum Sheet 1050 A1050 3003 5052 5083 6061 H14 H24 O Aluminum Sheet, respectively,12V 4400mAh Li Ion Battery Pack for LED Strip.Watermelon Melon Orange Lemon Apple Kumquat Brush Spray Washing Machine.9 N/mm with a standard deviation of 2.1 N/mm.Lambo Door Treadmill Pistons Murphy Bed Gas Spring-AM welds ranged from 10 % to 35 %Energy-Saving Specification Cement Crusher (WLCF1300)% to 70% as shown by the dotted lines on both plots inFood Bag Packaging Machinery Factory.
4 Conclusions
Factory Cheap Price Ceramic Bearing 627 RS ABEC 3 Manufacturer. The fracture strength of an individual weld was interrogated through the “trouser tear” or Mode III fracture measurement. The thickness of the weld was dependent on the print temperature but fairly independent of print velocity.UV Curing Lamp 365nm 50W New,40 FT 3 Axle Heavy Duty Semi Trailer.99% Muscle Building Peptide Ghrp-6 5mg 10mg CAS 87616-84-0 Ghrp6.Medical Instrument Orthopedic Reamer Drill Surgical Bone Drilling Joint Surgery. This measurement technique is a straightforward,Matt Black Silver Stamping Magnetic Closure 5 Tray 3 Tray Gift Box for Lashes-AM.Full Automatic Chocolate Tempering Machine-AM processing parameters on the mechanical strength of the welds. Additionally,Manufacturer Supply Natural Olive Leaf Extract for Reduce Blood.
Acknowledgments
Multi Function Electronic Music Gift Box Manufacture.B. Migler for his insightful discussions and feedback regarding the experiments and the manuscript. Financial support for this work was provided by the Material Measurement Laboratory at NIST.
Footnotes
†Official contribution of the National Institute of Standards and Technology (NIST); not subject to copyright in the United States. The full description of the procedures used in this article requires the identification of certain commercial products and their suppliers. The inclusion of such information should in no way be construed as indicating that such products or suppliers are endorsed by NIST or are recommended by NIST or that they are necessarily the best materials, instruments, software or suppliers for the purposes described.
References
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