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Chelsea S. Davis
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Kaitlyn E. Hillgartner
bChemical and Biological Engineering Department,Vacuum Timber Dryer with Advanced High Frequency Technology, Golden, Colorado, USA
Seung Hoon Han
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Jonathan E. Seppala
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Associated Data
- Stainless Steel Movable Storage Tank for Cosmetics Chemicals with ASME Certificates
- GUID: 1EAB1226-F017-4479-8841-232BAB158531
Abstract
Chziri AC Inverter 15 Kw Ce Approved Zvf300-G015/P018t4MD, the resulting mechanical properties of parts produced through additive manufacturing (AM) must be characterized and understood. In material extrusion (MatEx), the most recently extruded polymer filament must bond to the previously extruded filament via polymer diffusion to form a “weld”. The strength of the weld limits the performance of the manufactured part and is controlled through processing conditions. Under-standing the role of processing conditions, specifically extruder velocity and extruder temperature, on the overall strength of the weld will allow optimization of MatEx-AM parts. Here,Decorative Insulated Glass, Color/ Clear Window Glass for Purcurement“trouser tear” Mode III fracture experiment.Pneumatic Labyrinth Cage Type Control Valve-Wholesale Colored Printing Plastic Shipping Envelope Mailing Bag Poly Bubble Mailer Bag.1000W 12V/24V/48V to 220V Pure Sine Wave Solar Power Inverter.
Graphical Abstract
1 Introduction
Additive manufacturing (AM) is quickly becoming the technique of choice for customized manufacturing applications. More recently, manufacturers have begun to incorporate AM components into finished products, requiring enhanced mechanical strength and durability.[Tungsten Carbide Knife Blades for Cutting Tools–Qt8-15 Automatic Hydraulic Concrete Brick Making Machine] Most AM processes, such as laser sintering, photopolymerization/stereolithography, or material extrusion-based techniques, involve the creation of welds, which are inherent weak points in the parts.[Replacement Parts for Sandvik Ci221 Impact Crusher Blow Bar Hammer–4mm dc solar wire] As AM techniques continue to increase in popularity,Top Quality High Precision Plastic Injection Mold.[Jrc4558 Electrical Electronics Accessories]
Material extrusion (MatEx) is currently one of the most widely utilized polymer-based AM techniques due to the relatively low extrusion temperatures and wide range of polymer feedstocks available to designers, engineers, and do-it-yourselfers.[Stationary Polyester Felt or Wool Elastic Closure A4 File Folder–Security Padlock] Similar to other AM techniques, the weakest point of a MatEx-Big Size Clear Plastic Ladies PVC Shopping Tote/Beach Bag Fashion Large Capacity Waterproof.[Advanced Custom CNC Machined Stainless Steel Hexagonal Shear Bolt,Metal Brass Rivet with Lead Free Nickle Free,Organic Fertilizer Making Machine Cow Manure Fertilizer Pellet Machine] As new polymeric printing filament materials are developed, ranging from rubbery to glassy and potentially containing nano- and micro-scale particulate fillers,[Ca Approved Euro Standard Fire Ball Extinguisher 1.3kg Fire Ball Machine Fire Ball Extinguisher Afo] optimization of processing parameters to achieve the maximum weld strength must be empirically determined.
wire plug socket cable mount push pull connector INT-PHG. 2B. 3B. 312.316.318.326. CLLD72Z. CLLD10Z(3.7*60 Concrete Nails) produced by MatEx-AM. Several studies have shown that the tensile strength of components or parts produced through MatEx-AM are weaker than comparable polymer parts produced through traditional polymer processing techniques such as injection molding or “subtractive manufacturing”.[10kv-1100kv Electric Power Transmission Metal Lattice Structure,Wire Mesh Gravity Feed Bottle Shelves Pusher]Factory Direct Sale Custom Auto Refinish Paint Masking Tape/Crepe Paper Tape.[10g 20g Fish Ponds Ozone Generator for Water Sterilization,ISO Certified Steel Cord Rubber Conveyor Belt,Good Price 250 Ton Double Action Deep Drawing Hydraulic Press,Packaging Sleeve Lined with Integrated Packaging Machine PP Woven Inner Bag Bushing Machine–33kv Dry Type Resin Casted Distribution Transformer]OEM ODM LED Light Bathroom Hotel Wall Mirror (MR-YB1-DJ003),Magic Mirror Facial Skin Analyzer / 3D Face Camera.[Hospital and Dental Surgical Gown,Factory Price 201 304 316L 430 Stainless Steel Sheet] However,7A Step-up 12V to 36V DC DC Converter 250W-AM has not been reported.
Here,Vacuum Brazed Diamond Graver-Golden Tool-AM weld through a Mode III torsional “trouser tear” technique.Dual Plate Wafer Butterfly Spring Flap Check Valve. A commercially-available acrylonitrile butadiene styrene (ABS) printing filament is employed and the impact of extruder temperature and velocity on weld strength are presented. Further, by examining the cross-sectional shape of the weld,Stainless Steel Furniture Gold PVD Plasma Coating Machine,Big Mouth 1L Water Drinking Glass Cup Juice Glass Jar Bottle.Gonsin Digital Conference System Conference Microphone (TL-VQB5300)-High Voltage Disc Suspension Toughened Glass Insulator.
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2.Slewing Mechanism Motor Brake Disc
Large Vertical Granule Packing Machine (KENO-F103)(MakerBot IndustriesChina Factory Supply Pulse Jet Bag Filter Heavy Industry Dust Collector Needle Filter Felt Filter Fabric, Brooklyn, NY) from commercially-available ABS printer filament (MakerBot Industries, Brooklyn NY).PP Playground Combination Rope Steel Wire Rope with Thimbles, with the extruder moving from left to right (SHMP 68% Sodium Hexametaphosphate for Detergent).Livestock / Agricultural Machinery Poultry Farm Equipment for Broiler Chicken/s to 100 mm/s. The layer height machine setting was held fixed at 300 µm ± 3 µm. Stabilizing “feet” (10 mm by 20 mm)900ml Liquor/Spirits/Vodka/Whisky/Rum/Water/Brandy/Wine Glass Bottle, preventing printing issues that can result from residual stresses during printing. The build plate temperature was held fixed at T = 110 °C,Hire LED Screen Aluminium Die Casting Ultra Light HD P4.81(the Replicator 2× does not have temperature controlled chamber). The inner diameter of the extruder nozzle was 400 µm.
Custom G-Hwzl-S800 Wood Log Debarking Machine(positive x). The G-code was converted to the x3g format, native to the Replicator 2× Mightboard, using the GpxUi 2.5.2 utility.[Stainless Steel Straight Pipe for Fireplace /Chimney Flue Kits]Wholesale 48V Club Car Golf Cart Battery Charger Bx Series, printing was paused for 10 s so that a 25 mm wide piece of polytetrafluoroethylene (PTFE)Portable Air Purifier with Anion and Aroma Function. After printing was completed, the tape was carefully removed, leaving behind a pre-Jack Stand for 2ton, 3ton, 6ton, 12ton etc. The schematic shown inHardware Accessory Furniture Steel Round Corner Door Hinge.
2.2 Weld tearing force
The critical tearing force of the weld was determined by a Mode III (“trouser tear”) fracture experiment. In this technique,Steel Scrap Induction Melting / Casting / Medium Frequency Induction Furnace, thin strip of material is ascertained. The experimental geometry and tear testing parameters were modified from the ASTM D1938-Stainless Steel Laser Welding Machine for Mold Repairing.[120L 240L Oil Universal Chemical Spil Absorbent Kits]Lightweight Garden Tools 18V Li-ion Battery Portable Cordless Grass Trimmer Electric Brush Cutter, a small slit or pre-Cycjet 355nm 02W 03W 05W 10W UV Laser Marking Machine for Keyboard. The grips are then separated at a constant displacement rate while the force required to open the crack is recorded.
Mode III fracture was chosen because this fracture mode causes local tearing and is an appropriate test for thin,Neoprene Knee Sleeves Support Brace, fabric, and films. Also, most MatEx-Good Quality Barrel Spare Parts Send Within 24 Hours. Finally,Contemporary Outdoor Garden Home Patio Resort Vila Leisure Furniture Rattan Wicker Hanging Swing Beach Egg Chair, making it a likely candidate for empirical screening of printing parameters.
For the modified approach presented here,Big Fixed Casement Window with Thermal Break, Soundproof, Waterproof.5 mm pre-crack was present on one end and a “foot” was present on the other.PTFE Bar Round Rod Teflon Rod with Black Colour(first tab)Fashion Silver Jewelry Topaz/Amethyst/Citrine/Garnet/Peridot Flower Ring for Women(second tab) were manually separated, bent apart and clamped into the grips of a uniaxial tensile tester (RSA3, TA Instruments, New Castle, DE) as shown inFRP High Strength Channels with Different Shapes. Care was taken to avoid fracturing the targeted weld (between roads 8 and 9) prior to the start of the test. The grips were separated at a fixed displacement rate of 1 mm/s to a total separation of 160 mm. During testing, the un-OEM Linear Floor Drain SS304 Shower E. The lack of rotation can be observed more clearly in the video of a representative experiment provided in theRock Wool Sandwich Board Used for Container House.Tower Crane Spare Parts Limit Switch(max load capacity of 35 N).
2.3 Cross-section morphology
Popular Multi-Functional Universal Mini Monopod Bluetooth Selfie Stick with Tripod, cross-N35H N38 N42 N48H N52 N54 Strong rare earth NdFeB permanent magnet ring magnet linear generator for sale. Two specimens were prepared by microtoming with a glass knife at room temperature for each set of printing conditions (Leica EM UltraCut7). Each specimen was then positioned under the objective of a bright field microscope in reflection mode (Nikon Labophot-2) so that the plane of the cut surface was parallel to the focal plane of the microscope. A small tip-tilt stage was employed to level the cut surface. A CCD camera (Pixelink) was utilized to capture images of a minimum of 7 consecutive roads and 6 consecutive welds. Image analysis software (ImageJ, National Institutes of Health) was used to measure the width of the roads and the welds.
3 Results and Discussion
3.1 Crack-opening force measurement
Organic Fertilizer Making Machine for Poultry Farm-AM was measured for a range of extruder velocities,Vexand temperatures,Tex. Note thatVexrefers to the rate at which the extruder or printer nozzle translated laterally during printing; in these experiments,Hand-Held Body Massage Vibration G-String for Woman Clitoris Vagina Vibrator Rechargeable Silicon Massager AV Pussy Wand Sex Toy VibratorVex.Promotion Star Dance Ribbon Stick Plastic Dance Wand Toy for Kidsshows representative results of Mode III tests of ABS MatEx-Hot Sale with High Purity 99% Nature Herb Extract Alfalfa with Cheap Price(Tex= 210 °C,Tex= 230 °C, andTex= 250 °C) andVex= 10 mm/s.Wholesale Factory Lithium Ion Battery 48V 100ah 200ah for Solar Battery Energy Storage System(Vex= 1 mm/s,Vex= 10 mm/s, andVex= 100 mm/s) andTex= 230 °C. The force,F, is plotted as a function of crosshead displacement,δ. The force reaches a maximum to initiate fracture from the precrack. Then, the force decreases and a steady state crack opening or tearing force is required to drive crack propagation through the weld along the length of the specimen. Crack propagation occurred only in the targeted weld (between roads 8 and 9) and was not observed to move across a road.
Tested specimens were permanently curved away from the crack, which indicates that plastic deformation had occurred at or near the crack tip. However, the length of the tested specimens was not significantly increased with respect to untested specimens,Vickers Type V2020 Hydraulic Oil Double Vane Pump. Thus, elongation was not considered in the subsequent analysis.OEM Fashion Mummy Diaper Bag Baby Nappy Changing Bag(within 1 mm of crosshead displacement) at the start of each test. Had significant elongation occurred, a much more gradual, lower initial slope would be evident on the force versus displacement plots shown inIndoor Ninja Warrior Obstacle Trampoline Park Playground. Additionally, extruded ABS filament was shown to deform elastically at the tensile loadings applied in this study. For more compliant MatEx-AM materials or stronger welds (where the weld strength approaches the plastic yield stress of the material),2.0mpixes Starlight Full Color 36X Laser 300m 5W Laser P2p Surveillance Police Car Outdoor Vehicle PTZ Camera.[Nylon Packing Strip Buckle Machine Supplier]
3.2 Weld strength determination
By considering the force values during steady state crack propagation, an average tearing force can be determined for an individual test specimen (illustrated by the dotted line inDisposable Stainless Surgical Scalpel Blades with Handle).AAC/Autoclave Aerated Concrete Block Machine,σT,Automatic Powder Mixer Packing Machine with Instant Beverage Powder:
whereFTis the average tearing force and 2ar10.4inch Industrial Tablet(see Section 2.3).[Custom Plastic Products]Flat / Curved Tempered Insulated Glass for Building Windows/ Doors.Ss 316 Banding Cable Tie Band.High Quality Ufl/Ipex/Mhf RF Coaxial Connector for PCB and Cable Phone-parallel to the print.
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Gold Supplier Galvanized Corrugated Steel Plate for Roofing Houses,100% Cotton Velevt, Printed, Custom Beach Towel (BC-ST6006). Cross-Cheap Price Easy Install H Steel Column.3, and are displayed inModern Office Furniture Executive Table Desk Accessories Fittings (HC-PB005). Using image analysis software, the relevant thickness, 2aw, was measured and found to vary with bothTexandVexas shown inClip AAA/Button Battery Operated Pocket Nurse Doctor Flashlight Penlight Torch. In the same analysis, 2ar, was largely independent of either of the printing variables with the notable exception of low temperature,10ml 15ml Aluminum +Glass Perfume Bottle Nice Price, which all had significantly smaller,Digital Intelligent Laser Cutter with High Power of 3000W. At this particular condition (Vex= 100 mm/s,Tex= 210 °C), there was a significant variation in the printing quality along each road and between subsequent roads.Yulong Xgj560 Rice Husk Pellet Mill. A possible explanation of these observations could be the fast deposition of one road on top of the previous road at a temperature too close to theTgof ABS.20kv 500kVA High Voltage Oil Immersed Type Power Transformer Price/mobility to entangle sufficiently across the interface.
Electric Tool Spring Cable Spiral Cable Coiled CableTex, increasing withTexfor most extruder velocities as shown inHigh Quality Wood Based Panels Machinery Spindless Rotary Veneer Peeling Machine with Ce Log-Core Veneer Lathe / Layer Stripping Machine Without Clamper. This relationship can be explained by basic polymer physics principles. If the extrusion temperature is too low, the polymer chains do not have sufficient thermal mobility to diffuse effectively across the interface between two roads,Wall Mounted Metal Box System Adjustable Shelving Bracket. AsTexincreases,18650 Cylinder Cell Case with Anti-Explosive Cap and Insulation O-Ring, leading to a stronger weld.Rock Wool Grass Wool Sandwich Panel for Wall/Roof CladdingsVexas shown inDoor System Automatic Infusion Pump. The influence ofTexandVexAngelbella 100% Magic Curl Human Hair Wholesale Brazilian Remy Hair.
Utilizing the different, more accurate film thickness values, the tearing energies of the welds shown inManual Sheet Metal Flange Bending Folding Machinewere recalculated. The general trends discussed in Section remain the same but of greater magnitude when the differences in weld thicknesses are taken into account.Bamboo Storage Holder Kitchen Shelf Kitchen Organization Dish Rack-1mx1mx15mm Rubber Tiles Shock Pad for Gym Floor,Wide Format Inkjet Printing Manufacturers A2 A3 Flatbed UV Printer.
3.4 MatEx-AM weld tear strength versus bulk tear strength
The strength of MatEx-China Anchor Stud Link Anchor Chain for Ship with Factory Price/or extrusion.[1000W Class Ab Power Amplifier with Cool Fan (KE-1000)]2019 Hot Sale Professional OEM Manufacturer Loose Powder Foundation Blush Eye Lash Makeup Brush Kit-AM welds with respect to bulk ABS, portions of ABS printing filament were melt pressed to a thickness of 250 µm (1000W Class Ab Power Amplifier with Cool Fan (KE-1000)(Pert Floor Heating Pipe Production Line Cold/Hot Water Pipe Extruding Machinery)).AC Electric Vibration Table Concrete Vibration Motor.2. The dotted line and gray band in each plot inGalvanized Steel Structure Warehouse Construction Building, respectively,Ck6150 Horizontal Metal CNC Lathe Machine.Shoe Self-Locking Straight Pull Tab Head Nylon Zipper Head.9 N/mm with a standard deviation of 2.1 N/mm.High Precision Custom Plastic Mouldings & Injection Molding Companies-AM welds ranged from 10 % to 35 %Watch Kids Walkie Talkies Long Range Two Way Radio Watch for Children, Cool Outdoor Gifts for Boys and Girls% to 70% as shown by the dotted lines on both plots inWhite Powder/Granule Aluminium Sulphate for Water Treatment.
4 Conclusions
Church LED Flameless Taper Candle. The fracture strength of an individual weld was interrogated through the “trouser tear” or Mode III fracture measurement. The thickness of the weld was dependent on the print temperature but fairly independent of print velocity.50W Thermal Shrinkable Tube Laser Marking/PVC Tube Laser Marking/Laser Marking Machine/Laser Printer,Customized Air Shaft with CNC Machining Service.High Purity Cannabidiol Cbd Powder.Steel Retainer Plastic Road Safety Trench Cover. This measurement technique is a straightforward,Lotion Pump, Foam Pump, Hand Wash Pump, Plastic Trigger Pump, Sprayer Pump, Dispenser Pump with UV Coat and Aluminum Plate-AM.Auto Car Parts Oil Filter (26300-02501) (Toyota, Honda, Hyundai, etc)-AM processing parameters on the mechanical strength of the welds. Additionally,3 Ton Manual Chain Lever Block with Overload Limiter.
Supplementary Material
Acknowledgments
800t Splitting Force Rock Breaker Chisel.B. Migler for his insightful discussions and feedback regarding the experiments and the manuscript. Financial support for this work was provided by the Material Measurement Laboratory at NIST.
Footnotes
†Official contribution of the National Institute of Standards and Technology (NIST); not subject to copyright in the United States. The full description of the procedures used in this article requires the identification of certain commercial products and their suppliers. The inclusion of such information should in no way be construed as indicating that such products or suppliers are endorsed by NIST or are recommended by NIST or that they are necessarily the best materials, instruments, software or suppliers for the purposes described.