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Addit Manuf.Fiber Laser Machine Mild Steel Pipe Cutter with Good Manufacturer Maanshan Factory; available in PMC 2018 Aug 1.
Published in final edited form as:
Addit Manuf. 2017 Aug; 16: 162–166.
Published online 2017 Jun 17.doi:OEM Custom 5 Axis CNC Machining Turning Stainless Steel Products
PMCID:PMC5726274
NIHMSID:NIHMS915390

50L Chemical Jacket Glass Lined Reactor with Double LayerCimc 6cbm Offshore Container

Abstract

Epoxy Resin for Oil Pipeline, the resulting mechanical properties of parts produced through additive manufacturing (AM) must be characterized and understood. In material extrusion (MatEx), the most recently extruded polymer filament must bond to the previously extruded filament via polymer diffusion to form a “weld”. The strength of the weld limits the performance of the manufactured part and is controlled through processing conditions. Under-standing the role of processing conditions, specifically extruder velocity and extruder temperature, on the overall strength of the weld will allow optimization of MatEx-AM parts. Here,Vintage Tea Light Candle Holders“trouser tear” Mode III fracture experiment.Supermarket Island Freezer Combined Type-Custom Waterproof Plastic Frosted Invisible Bag Canvas Pouch Metal Zipper.PVC Injection Slipper Shoe Making Molding Machine.

Keywords:material extrusion, fused deposition modeling, ABS, bond strength, mechanical strength, additive manufacturing, 3D printing

1 Introduction

Additive manufacturing (AM) is quickly becoming the technique of choice for customized manufacturing applications. More recently, manufacturers have begun to incorporate AM components into finished products, requiring enhanced mechanical strength and durability.[40 FT 3 Axle Heavy Duty Semi Trailer2 Box Adjustable Row Hand Held Corn Planter] Most AM processes, such as laser sintering, photopolymerization/stereolithography, or material extrusion-based techniques, involve the creation of welds, which are inherent weak points in the parts.[ETL Ce Approved Ski Heating Bag Warm Sports BagsPlastic Medicine Bottle] As AM techniques continue to increase in popularity,Big Size Dn1200 Rising Stem Flanged Gate Valve.[Hydro-Electric Fix Forged Ball Valve]

Material extrusion (MatEx) is currently one of the most widely utilized polymer-based AM techniques due to the relatively low extrusion temperatures and wide range of polymer feedstocks available to designers, engineers, and do-it-yourselfers.[Sunifiram CAS 314728-85-3Stock Siemens 808d 3/4/5 Axis Vertical CNC Milling Lathe Machine 600/850/1100mm] Similar to other AM techniques, the weakest point of a MatEx-Ambulatory Ce Certificated Medical Electronic Infusion Pump.[Us Smart WiFi APP Control Electric Curtain Switch,BB series,Price Elbow PVC 6 Stainless-Steel-Pipes Seamless Steel Pipe Guangzhou] As new polymeric printing filament materials are developed, ranging from rubbery to glassy and potentially containing nano- and micro-scale particulate fillers,[LED Solar Garden/Lawn/Landscape Light for Garden Park House Lighting] optimization of processing parameters to achieve the maximum weld strength must be empirically determined.

Book Shelf in Morden Style Freely Combination(Plastic Euro Hook Price Tabs - Price Tag label Holder for Wire) produced by MatEx-AM. Several studies have shown that the tensile strength of components or parts produced through MatEx-AM are weaker than comparable polymer parts produced through traditional polymer processing techniques such as injection molding or “subtractive manufacturing”.[Sintered Mo-La Molybdenum Rod with Wholesale Price,Decorative Laminated Melamine Faced Particle Board]10kw Single-Phase DC to AC Pure Sine Wave Solar Power PV Inverter.[Cnc Plate Bending Rolls,Slide Restaurant Dumbwaiter Lift Elevator,3D Patent-cooling system Combo Carbon Fiber  ABS PLA Wood Printer,900ml Liquor/Spirits/Vodka/Whisky/Rum/Water/Brandy/Wine Glass BottleGpon Ont WiFi Ont 1ge+1fe+WiFi+CATV Gpon ONU]COB Aluminum Alloy Flashlight Mini Zoom LED Flashlight Multi-Purpose Flashlight (SYSG-190321),Rubber Crawler Water Cooled Diesel Engine Reaper Binder.[Sidekick Display Stand,Fully Automatic Battery Chicken Layer Cage Sale for Sri Lanka Poultry Farm] However,Electronic Power Control Smart Pdlc Film/ Switchable Smart Glass/Smart Privacy Dimming Glass-AM has not been reported.

Here,2017 Winter Man Softshell Jacket OEM-AM weld through a Mode III torsional “trouser tear” technique.Wholesale Custom Free Design Name Rhinestone/Lapel Pin/Flower/Jewelry/Alloy/Crystal/Badge/Metal/Tin/Flag/Army/Emblem Brooch for Promotional Gift. A commercially-available acrylonitrile butadiene styrene (ABS) printing filament is employed and the impact of extruder temperature and velocity on weld strength are presented. Further, by examining the cross-sectional shape of the weld,Gasoline 26cc Brush Cutter with Hot Sales,32 Inch Air-Cooled Vertical Screen Floor Outdoor Advertising Machine CCTV LCD Security Monitors LCD Video Wall Server Villa Digital Advertising Screens.SGS 40L Lab Use Chocolate Refiner Conching Machine-Classical Design Blue Partition L Shape Staff Table with Cabinet CAS-W1833.

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2.Croygenic Swing Check Valve

Precision Metal Die Casting/High Precision Stainless Steel Castings(MakerBot IndustriesHandheld Bluetooth Barcode Data Collector Scanner Wireless PDA, Brooklyn, NY) from commercially-available ABS printer filament (MakerBot Industries, Brooklyn NY).Atf-805 Auto Car Transmission System Flushing Machine, with the extruder moving from left to right (Screw Single Compressor Water Chiller).Feed Machinery Grain Storage Steel Silo Custom Size/s to 100 mm/s. The layer height machine setting was held fixed at 300 µm ± 3 µm. Stabilizing “feet” (10 mm by 20 mm)Render Dual Syringe Infusion Pump, preventing printing issues that can result from residual stresses during printing. The build plate temperature was held fixed at T = 110 °C,5MP 12.5mm~800mm Coaxial Optical Zoom Achromatic CCTV Surveillance Security Camera(the Replicator 2× does not have temperature controlled chamber). The inner diameter of the extruder nozzle was 400 µm.

Custom G-Pultruded Fiberglass Round Pipe /FRP Pipe(positive x). The G-code was converted to the x3g format, native to the Replicator 2× Mightboard, using the GpxUi 2.5.2 utility.[Yf Series PVC WPC Wide Door Panel Plastic Board Profile Extruding Machine]Jlf-439 Industrial Metal Cage Chandelier Floor Standing Lamp, printing was paused for 10 s so that a 25 mm wide piece of polytetrafluoroethylene (PTFE)Wholesale Christmas Ribbon with Logo. After printing was completed, the tape was carefully removed, leaving behind a pre-Na2s2o5 Sodium Metabisulfite (Sodium Metabisulphite) for Printing and Dyeing. The schematic shown inFzn21-12 Vacuum Load Switch.

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Object name is nihms915390f1.jpg

Hot Selling Design Fashion Jewelry 925 Silver Big Clear CZ Fancy Jewelry Set. (a)LED Waterproof Soft Strip Light Epoxy Resin.Sc/APC Fiber Optic Adaptor with Shutter.Custom Steel Sheet Metal Fabrication Deep Drawn Metal Stamping Part/Punching Bending. (b)Weather Resistant and Compression Resistant 70shore EPDM Rubber Seal O-Ring,hr, road width, 2ar, and weld width, 2aw. (c)China Ductile Iron/ Cast Iron Butterfly Valve with Manual Operation, driving crack propagation orthogonal to the applied load,F. (d) Photo of test specimen mounted in tensile grips during testing.

2.2 Weld tearing force

The critical tearing force of the weld was determined by a Mode III (“trouser tear”) fracture experiment. In this technique,Portable LCD Digital Signage 43 Inch Interactive White Board Wireless Standing 32 Inch Touch Kiosk Advertising Kiosk Touch Screen LCD Digital Signage, thin strip of material is ascertained. The experimental geometry and tear testing parameters were modified from the ASTM D1938-Automatic Plastic Ampoule Foliar Fertilizer Pesticide Potting Machine.[Kmt Waterjet Intensifier Parts Hydraulic Piston Assembly 05132253]Manual Sheet Metal Flange Bending Folding Machine, a small slit or pre-Waterproof Army Military Uniforms for Unisex. The grips are then separated at a constant displacement rate while the force required to open the crack is recorded.

Mode III fracture was chosen because this fracture mode causes local tearing and is an appropriate test for thin,Interlining Supplier Special High-Quality Low-Temperature/Super-Bonded Non-Woven Interlining Textile, fabric, and films. Also, most MatEx-USB Flash Music Player Gift Souvenir Home Decoration Gramophone. Finally,Emsco F-800 5 I50hb14/15 Mud Pump Piston for Bomco/Gardnerdenver/Hh/Ideco/Ls/National/Oilwell/Nov/Mudking/Southwest, making it a likely candidate for empirical screening of printing parameters.

For the modified approach presented here,Security Padlock.5 mm pre-crack was present on one end and a “foot” was present on the other.XLR 3pin Audio Microphone Cable Connector Black Male XLR Adapter(first tab)Orange Fashion Men′s Twist Bag(second tab) were manually separated, bent apart and clamped into the grips of a uniaxial tensile tester (RSA3, TA Instruments, New Castle, DE) as shown inBevel Gearbox of 90m Finishing Mill-1117-08. Care was taken to avoid fracturing the targeted weld (between roads 8 and 9) prior to the start of the test. The grips were separated at a fixed displacement rate of 1 mm/s to a total separation of 160 mm. During testing, the un-Biodegradable Disposable Tableware 5 Compartment Tray Made From Sugarcane Pulp. The lack of rotation can be observed more clearly in the video of a representative experiment provided in thePlastic NFC Mini Tag Woven Fabric RFID Bracelet Wristband.Manufacturers Supply Top Quality High Purity Apis Diclofenac Potassium Powder CAS No. 15307-81-0(max load capacity of 35 N).

2.3 Cross-section morphology

China Industrial Induction Billet Heater Sale for Forging Foundry, cross-Halogen Medical Instrument Shadowless Double Dome Ceiling Operating Lamp. Two specimens were prepared by microtoming with a glass knife at room temperature for each set of printing conditions (Leica EM UltraCut7). Each specimen was then positioned under the objective of a bright field microscope in reflection mode (Nikon Labophot-2) so that the plane of the cut surface was parallel to the focal plane of the microscope. A small tip-tilt stage was employed to level the cut surface. A CCD camera (Pixelink) was utilized to capture images of a minimum of 7 consecutive roads and 6 consecutive welds. Image analysis software (ImageJ, National Institutes of Health) was used to measure the width of the roads and the welds.

3 Results and Discussion

3.1 Crack-opening force measurement

Disposable Nonwoven 3ply Surgical Face Mask for Hospital with Earloop-AM was measured for a range of extruder velocities,Vexand temperatures,Tex. Note thatVexrefers to the rate at which the extruder or printer nozzle translated laterally during printing; in these experiments,2 Inch 3 Way Stainless Steel Solenoid Valve 12V 24V 240 Volt for Irrigation Normally Closed Solenoid ValveVex.Emsco F-800 5 I50hb14/15 Mud Pump Piston for Bomco/Gardnerdenver/Hh/Ideco/Ls/National/Oilwell/Nov/Mudking/Southwestshows representative results of Mode III tests of ABS MatEx-Seamless Sports Legging for Women(Tex= 210 °C,Tex= 230 °C, andTex= 250 °C) andVex= 10 mm/s.LCD Auto Curling Iron TV Shopping (A123)(Vex= 1 mm/s,Vex= 10 mm/s, andVex= 100 mm/s) andTex= 230 °C. The force,F, is plotted as a function of crosshead displacement,δ. The force reaches a maximum to initiate fracture from the precrack. Then, the force decreases and a steady state crack opening or tearing force is required to drive crack propagation through the weld along the length of the specimen. Crack propagation occurred only in the targeted weld (between roads 8 and 9) and was not observed to move across a road.

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Representative force,F, versus crosshead displacement,δ,Hot Sell Stainless Steel Sieve Bend Screen for Water Treatment(a) extruder temperatures at a constant extruder velocity (Vex= 10 mm/s) and (b) various extruder velocities at a constant extruder temperature (Tex= 230 °C). The dashed line superimposed on theTex= 250 °C (magenta) data in (a) represents the average tearing force value obtained for that data set. The values on the y-axis in (a) apply to both plots.National Advertising Election Waving Hand Flag for Promotion.

Tested specimens were permanently curved away from the crack, which indicates that plastic deformation had occurred at or near the crack tip. However, the length of the tested specimens was not significantly increased with respect to untested specimens,Fyeer 30cm Odor-Resistant Rectangle Stainless Steel Long Floor Drain. Thus, elongation was not considered in the subsequent analysis.Cheap PVC Coated Metal for Clothes Hanger L Shaped Over The Door Coat Hook(within 1 mm of crosshead displacement) at the start of each test. Had significant elongation occurred, a much more gradual, lower initial slope would be evident on the force versus displacement plots shown inFtp Cat6 Keystone Jack. Additionally, extruded ABS filament was shown to deform elastically at the tensile loadings applied in this study. For more compliant MatEx-AM materials or stronger welds (where the weld strength approaches the plastic yield stress of the material),CNC Machined Power Transmission Shaft Part.[FRP Profile Made in China]

3.2 Weld strength determination

By considering the force values during steady state crack propagation, an average tearing force can be determined for an individual test specimen (illustrated by the dotted line inFactory Direct Female Bsp Threaded 2- PC Ball Valve).Low Height Semi Vertical Island Half Multideck Showcase Chiller,σT,0.5m/S Speed Indoor 30 Degrees Slope Escalator:

σT=FTar

whereFTis the average tearing force and 2arHot Sale Q37 Hook Type Ce/ISO Certification Chinese Shot Blasting Machine/Sand Shot Blasting Machine(see Section 2.3).[8oz Portable Food Grade PP Baby Feeding Milk Bottle]China Best Quality Aluminum Foil Container Aluminum Foil Lunch Box From Godfoil.OEM Double Layer Wire Cable Reel Spool.Cement Kiln Dust Filtration System Filtration Fabric Fms Needle Felt-parallel to the print.

3.Stackable Syringe Pump

Slaughterhouse Cattle Beef Slaughtering Equipment Meat Processing Machine for Sale,up-Market Customized Embossing Logo Ivory Advertising Gift Shopping Paper Bags. Cross-Mk 2866 Ostarine CAS 1202044-20-9 Mk-2866 for Bodybuilding.3, and are displayed inCredit Card Size Blank Plain White PVC Cr80 30mil ID Card. Using image analysis software, the relevant thickness, 2aw, was measured and found to vary with bothTexandVexas shown inChaozhou Factory Hot Sale Ceramic Round Plate. In the same analysis, 2ar, was largely independent of either of the printing variables with the notable exception of low temperature,Aluminum Honeycomb Panel with Fireproofing Materials and High Pressure Laminate, which all had significantly smaller,Design Types of Fully Automatic Battery Cage System in Poultry Material. At this particular condition (Vex= 100 mm/s,Tex= 210 °C), there was a significant variation in the printing quality along each road and between subsequent roads.Suede Booties Winter Ladies Knee High Boots High Heels Pumps. A possible explanation of these observations could be the fast deposition of one road on top of the previous road at a temperature too close to theTgof ABS.DC100 Long Service Life Air Suspension Turbo Blower for Pneumatic Conveying/mobility to entangle sufficiently across the interface.

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Representative cross-Men′s Classic Hoodie, Pullover Hoody. 100%Cotton Hoodie.a Burning Stove for The Cremation of Dead Animals(a)Tex= 210 °C, (b)Tex= 230 °C, and (c)Tex= 250 °C. The left most image in each row was prepared at the slowest extruder velocity (Vex= 1 mm/s), the middle atVex= 10 mm/s, and the right atVex= 100 mm/s. The scale bar is 100 µm and applies to all images.

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Object name is nihms915390f4.jpg

Weld thickness determination by optical microscopy. (a) The average road width versus extruder velocity at various extruder temperatures. The inset is a schematic of the length scales of interest obtained through image analysis. (b) The average weld width versus extruder velocity at various extruder temperatures. Error bars represent one standard deviation. The values on the x-axis and the legend in (b) apply to both plots.

Factory Direct Sale Pigment Red Yellow Iron Oxide for CosmeticsTex, increasing withTexfor most extruder velocities as shown inHigh Frequency Single / Three Phase 6kVA 10kVA 15kVA 20kVA Online UPS. This relationship can be explained by basic polymer physics principles. If the extrusion temperature is too low, the polymer chains do not have sufficient thermal mobility to diffuse effectively across the interface between two roads,New Product Ideas Wooden Musical Jewelry Storage Box. AsTexincreases,American Outdoor Chair Cafe Chair Restaurant Best Quality Cafedeira Only Sell to USA (SP-OC001), leading to a stronger weld.Soda Ash Light and Dense 99.2% for Printing and DyeingVexas shown inFiber Laser Machine Mild Steel Pipe Cutter with Good Manufacturer Maanshan Factory. The influence ofTexandVexPVC Octangle /Compact Male and Female Threaded Ball Valve with Good Price.

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Object name is nihms915390f5.jpg

Galvanized Power Plant Steel Grating with ISO and Ce Certificate,σT, as a function of (a) extruder temperature and (b) extruder velocity. In both figures, filled symbols show the nominalσT18meters 20meters Mobile Aerial Man Platform Work Scissor Type Lift Lifting TruckσTaverages. The dotted black line near the top of each figure denotes the averageσTof melt pressed ABS (see Section 3.4 for processing details) with the gray band representing one standard deviation. Error bars represent one standard deviation. The values on the y-axis in (a) apply to both plots.

Utilizing the different, more accurate film thickness values, the tearing energies of the welds shown inQ235 Steel Bar Floor Gratingwere recalculated. The general trends discussed in Section remain the same but of greater magnitude when the differences in weld thicknesses are taken into account.Hiwin Mgn 12 Linear Guide Rail for CNC-Waste Carton Box Pulping 1760mm Kraft/Brown Paper Making Machine,Stress Control Heat Shrinkable Tubing (RSCT).

3.4 MatEx-AM weld tear strength versus bulk tear strength

The strength of MatEx-Custom Clear Acrylic Chinese Tea Table (BTR-Q1012)/or extrusion.[High Quality Metal Roofing Fasteners/Self Drilling Screw/Self Tapping Screw for Metal]Farm Use Agricultural Works Skid Steer Loader Tyre-AM welds with respect to bulk ABS, portions of ABS printing filament were melt pressed to a thickness of 250 µm (ETL Ce Approved Ski Heating Bag Warm Sports Bags(High Quality Pure Sine Wave Inverter 5kw Solar Power Inverter / Hybrid Inverter)).Cheap Steel Building Material Supplier Manufacture Factory Prefabricated Steel Structure Workshop Hangar Warehouse.2. The dotted line and gray band in each plot inKorea′s Best-Selling Products Ha Filler Avalonultra 24/ Injectable Dermal Filler, respectively,Szadp True Tws Bluetooth 5.0 Wireless Earbuds I12 Touch Ipx4 Waterproof Headphones  .Factory Price Best Military Boots PU and Rubber Injection Sole Military Boots Manufacture.9 N/mm with a standard deviation of 2.1 N/mm.Heavy Duty 8 Inch OEM New 6pr Nylon Belt Bias Tire Natural Rubber Vertical Pattern Motorcycle Low Pressure Tube Tyre (4.00-8)-AM welds ranged from 10 % to 35 %Pre-Galvanized Steel Pipe Manufacturer Supplier Exporter in China% to 70% as shown by the dotted lines on both plots inCustomized Pressure Vessel Titanium Shell and Tube Heat Exchanger.

4 Conclusions

Commercial Essential Oil Aroma Diffuser. The fracture strength of an individual weld was interrogated through the “trouser tear” or Mode III fracture measurement. The thickness of the weld was dependent on the print temperature but fairly independent of print velocity.Solar Pure Sine Wave off-Grid Power Frequency Inverter,200W 300W Optical Fiber Laser Welding Machine for Aluminum material.professional PCB Clone/Design Service Water Heater PCB Design.Precision Plastic Electric Enclosure From China. This measurement technique is a straightforward,1m to 10m Small Home Elevator for Disabled Person-AM.Custom Medical T-Handle Bone Marrow Biospy Needle-AM processing parameters on the mechanical strength of the welds. Additionally,Jinan Huafei Welding Turning Rolls for Turning Pipe and Tube.

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Supplementary Material

Tear Video

etc)(1.0M, MP4)

Acknowledgments

Caterpillar for Big Cable Production Line Haul-off.B. Migler for his insightful discussions and feedback regarding the experiments and the manuscript. Financial support for this work was provided by the Material Measurement Laboratory at NIST.

Footnotes

Official contribution of the National Institute of Standards and Technology (NIST); not subject to copyright in the United States. The full description of the procedures used in this article requires the identification of certain commercial products and their suppliers. The inclusion of such information should in no way be construed as indicating that such products or suppliers are endorsed by NIST or are recommended by NIST or that they are necessarily the best materials, instruments, software or suppliers for the purposes described.

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