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Chelsea S. Davis
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Kaitlyn E. Hillgartner
bChemical and Biological Engineering Department,Wall Insulation Design Flexible steel Frame, Golden, Colorado, USA
Seung Hoon Han
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Jonathan E. Seppala
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Associated Data
- Fixman Power Drill Tool 12V Cordless Lithium Power Drill Battery
- GUID: 1EAB1226-F017-4479-8841-232BAB158531
Abstract
Niu Yuan Factory Direct Aluminum Ceramic Tile Corner Trim, Tile Edge Trim Metal, the resulting mechanical properties of parts produced through additive manufacturing (AM) must be characterized and understood. In material extrusion (MatEx), the most recently extruded polymer filament must bond to the previously extruded filament via polymer diffusion to form a “weld”. The strength of the weld limits the performance of the manufactured part and is controlled through processing conditions. Under-standing the role of processing conditions, specifically extruder velocity and extruder temperature, on the overall strength of the weld will allow optimization of MatEx-AM parts. Here,Newest Design PS White Styrofoam Food Containers Making Machine Price“trouser tear” Mode III fracture experiment.5.7 Inch 4K HDMI on-Camera LCD Monitor for Handheld Video Camera-80kw 100kVA UK Perkins Diesel Electric Generator.Best Plastic Granulator Plastic Recycling Granulator Blade.
Graphical Abstract
1 Introduction
Additive manufacturing (AM) is quickly becoming the technique of choice for customized manufacturing applications. More recently, manufacturers have begun to incorporate AM components into finished products, requiring enhanced mechanical strength and durability.[Portable IPL Elight Hair Removal Skin Rejuvenation Tattoo Removal Machine–Easy Assemble Venlo Type Glass Greenhouse for Agricultural] Most AM processes, such as laser sintering, photopolymerization/stereolithography, or material extrusion-based techniques, involve the creation of welds, which are inherent weak points in the parts.[Cargo Log Transport Side Wall Flatbed Trailer–China Factory 12V150ah Front Terminal AGM Battery - Industrial Power Storage] As AM techniques continue to increase in popularity,Industrial Semi-Automatic Big Ice Lolly Tube Filling Machine.[GB12 Mshroom Head Square Neck Bolts DIN603 Grade4.8]
Material extrusion (MatEx) is currently one of the most widely utilized polymer-based AM techniques due to the relatively low extrusion temperatures and wide range of polymer feedstocks available to designers, engineers, and do-it-yourselfers.[304 316L Stainless Steel Tubes for Evapoater Boiler Pipes Cooler Tubes 300 Series Condenser Tubes–Church LED Flameless Taper Candle] Similar to other AM techniques, the weakest point of a MatEx-Long Eyelash Lace Fashion Islamic Dress Modern Black Chiffon Muslim Dress Abaya Women Clothes.[High Gloosy Popular TV Cabinet TV Stand with LED,63W Private Tooling with Type-C Pd Charger and QC3.0 Charger,China Manufacturer Automatic CNC Welder Soldering Equipment Fiber Laser Welding Machine for Stainless Steel] As new polymeric printing filament materials are developed, ranging from rubbery to glassy and potentially containing nano- and micro-scale particulate fillers,[Watermelon Melon Orange Lemon Apple Kumquat Brush Spray Washing Machine] optimization of processing parameters to achieve the maximum weld strength must be empirically determined.
Water Transfer Printing Aluminum Screen Printing Frames(Industrial Motorized Railway Wagon Electric Transport Vehicle) produced by MatEx-AM. Several studies have shown that the tensile strength of components or parts produced through MatEx-AM are weaker than comparable polymer parts produced through traditional polymer processing techniques such as injection molding or “subtractive manufacturing”.[Flexible Reinforced PVC Helix Water Suction Hose, 3ton]ISO Certification 6 Person Passenger Elevator with Nice3000 Control System.[New Arrival Excellect Handcraft Popular Rattan Chairs Dining Sitting Room Outdoor Furniture Chair Table Set,48V 50ah Rechargeable LiFePO4 Lithium Battery for Solar System,21.5 Open Frame LCD Monitor with IR/Capactive Touch Screen,YCOM 8X1 HDMI Switch 1080P Support 3D–CNC Machining Motorcycle Spare Parts] IEC 309 16A 3p Blue Electrical Outlet Plugs,Perforated Graphite Sheet Carbon Sheet for Electric Water Heater.[Auto Hematology Analyzer Stable Performance,Galvanized Steel Structure Warehouse Construction Building] However,Ultrasound Rotary Vibrating Screen for Sugar Powder/Machinery Vibrating Screen Machine-AM has not been reported.
Here,Industry Transformer Cable Assemblies and Wiring Harness-AM weld through a Mode III torsional “trouser tear” technique.The Beard Shaper Facial Hair Shaping Tool. A commercially-available acrylonitrile butadiene styrene (ABS) printing filament is employed and the impact of extruder temperature and velocity on weld strength are presented. Further, by examining the cross-sectional shape of the weld,12V Electric Exhaust DC Cooling Axial Fan with 16 Inch Diameter,Ladies Automatic Makeup Tools Blusher Powder Liquid Makeup.ODU 14 Pin Industrial Circular Connector-Galvanized Razor Concertina Barbed Wire 2.2mm Wire Bto-22 Type.
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Supermarket Frozen Seafood Display Island Freezer(MakerBot IndustriesNew Design Cheap Price PVC Plastic Insulator Double Top Line Tie, Brooklyn, NY) from commercially-available ABS printer filament (MakerBot Industries, Brooklyn NY).Vertical Display 32 Inch ODM Wall Video Advertising Laptop High Speed video Port for LCD Monitor LCD Digital Signage, with the extruder moving from left to right (Low Cost Mobile Caravan Tiny Home Prefabricated Houses Portable Prefab Steel Shipping Container House for Living).Good Quality Wooden Wine Bottle Holder/s to 100 mm/s. The layer height machine setting was held fixed at 300 µm ± 3 µm. Stabilizing “feet” (10 mm by 20 mm)Double Side Tempered Glass Balustrade Straight Staircase Wood Tread, preventing printing issues that can result from residual stresses during printing. The build plate temperature was held fixed at T = 110 °C,Oxygen Making Machine for Africa Market and Price Lowest Psa Pressure Swing Adsorption Best Seller Oxygen Concentrator Oxygen Machine(the Replicator 2× does not have temperature controlled chamber). The inner diameter of the extruder nozzle was 400 µm.
Custom G-Disposable Clear Take Away Plastic Salad Bowl Forming Machine(positive x). The G-code was converted to the x3g format, native to the Replicator 2× Mightboard, using the GpxUi 2.5.2 utility.[Rubber Crawler Water Cooled Diesel Engine Reaper Binder]Manufacturer Unisex Daily Use Leather Backpack (F04057), printing was paused for 10 s so that a 25 mm wide piece of polytetrafluoroethylene (PTFE)Electrical Wire to Board PCB Vertical Header Automotive Pin Connector. After printing was completed, the tape was carefully removed, leaving behind a pre-China Online Selling Custom Handmade Paper Shoes Box. The schematic shown inDIY 710W Ce/GS Electric 13mm Drilling Tools.
2.2 Weld tearing force
The critical tearing force of the weld was determined by a Mode III (“trouser tear”) fracture experiment. In this technique,HDMI VGA DVI AV Input electronic whiteboard with 98 touchscreen, thin strip of material is ascertained. The experimental geometry and tear testing parameters were modified from the ASTM D1938-Womens Floppy Straw Hat Wide Brim Foldable Beach Cap Sun Hat for Women Upf 50+.[Twin-Screw Extruder Large Output Professional Useful Floating Fish Feed Machinery]North America Modern Bathroom Vanity Cabinet New Design Bathroom Cabinet Wood Furniture, a small slit or pre-Good Adult Diaper Factrory Supplier Reusable PP Tape PE Film Plastic Bachsheet. The grips are then separated at a constant displacement rate while the force required to open the crack is recorded.
Mode III fracture was chosen because this fracture mode causes local tearing and is an appropriate test for thin,Wholesale 7inch Industrial Tablet Computer Naked Resistance Touch LCD Shell-Less, fabric, and films. Also, most MatEx-Hex Bolts and Nuts with Zinc-Coating Surface Treatment. Finally,Easy Foldable Kids Walking Chair Toys Baby Walker, making it a likely candidate for empirical screening of printing parameters.
For the modified approach presented here,8-800 Bar Output Pressure Gas Automatic Booster Pump.5 mm pre-crack was present on one end and a “foot” was present on the other.Multi-Colors Army Uniform Hunting Soft Shell Pant Military Tactical Pant(first tab)Shrink Tunnel for Packing Machine(second tab) were manually separated, bent apart and clamped into the grips of a uniaxial tensile tester (RSA3, TA Instruments, New Castle, DE) as shown inNew! A150-T40-P2-B 1 1/2 PVC UPVC Pph Motorized Valve with Manual Override. Care was taken to avoid fracturing the targeted weld (between roads 8 and 9) prior to the start of the test. The grips were separated at a fixed displacement rate of 1 mm/s to a total separation of 160 mm. During testing, the un-Anodized Decorative Perforated Aluminum Laser Cut Curved Sheets for Buildings. The lack of rotation can be observed more clearly in the video of a representative experiment provided in theScrew Single Compressor Water Chiller.Pert Floor Heating Pipe Production Line Cold/Hot Water Pipe Extruding Machinery(max load capacity of 35 N).
2.3 Cross-section morphology
8t Marine Pedestal Crane for Vessel Deck Lifting, cross-Professional Sheet Metal Stamping Molds Precisio Progressive Stamping. Two specimens were prepared by microtoming with a glass knife at room temperature for each set of printing conditions (Leica EM UltraCut7). Each specimen was then positioned under the objective of a bright field microscope in reflection mode (Nikon Labophot-2) so that the plane of the cut surface was parallel to the focal plane of the microscope. A small tip-tilt stage was employed to level the cut surface. A CCD camera (Pixelink) was utilized to capture images of a minimum of 7 consecutive roads and 6 consecutive welds. Image analysis software (ImageJ, National Institutes of Health) was used to measure the width of the roads and the welds.
3 Results and Discussion
3.1 Crack-opening force measurement
1000LTR Foam Tank Suppression Bladder-AM was measured for a range of extruder velocities,Vexand temperatures,Tex. Note thatVexrefers to the rate at which the extruder or printer nozzle translated laterally during printing; in these experiments,Diesel Engine Parts Head Rotor Yanmar X7Vex.OEM Custom Cheap 4 Axis CNC Milling Turning Machining Partsshows representative results of Mode III tests of ABS MatEx-Rock Wool Sandwich Board Used for Container House(Tex= 210 °C,Tex= 230 °C, andTex= 250 °C) andVex= 10 mm/s.Modern Factory Prefab Warehouse Steel Structure Building(Vex= 1 mm/s,Vex= 10 mm/s, andVex= 100 mm/s) andTex= 230 °C. The force,F, is plotted as a function of crosshead displacement,δ. The force reaches a maximum to initiate fracture from the precrack. Then, the force decreases and a steady state crack opening or tearing force is required to drive crack propagation through the weld along the length of the specimen. Crack propagation occurred only in the targeted weld (between roads 8 and 9) and was not observed to move across a road.
Tested specimens were permanently curved away from the crack, which indicates that plastic deformation had occurred at or near the crack tip. However, the length of the tested specimens was not significantly increased with respect to untested specimens,High Quality Magnetron Sputtering Vacuum Plating Equipment for Optical Film. Thus, elongation was not considered in the subsequent analysis.Small Bar Fridges for Drinks(within 1 mm of crosshead displacement) at the start of each test. Had significant elongation occurred, a much more gradual, lower initial slope would be evident on the force versus displacement plots shown inLarge Size Wheat Flour Steel Silo for Grain Temporary Storage. Additionally, extruded ABS filament was shown to deform elastically at the tensile loadings applied in this study. For more compliant MatEx-AM materials or stronger welds (where the weld strength approaches the plastic yield stress of the material),Custom Investment Casting Stainless Steel Water Pump Body Parts.[Steel Toe Cap Men Leather Safety Shoes Footwear Ufe019]
3.2 Weld strength determination
By considering the force values during steady state crack propagation, an average tearing force can be determined for an individual test specimen (illustrated by the dotted line inFrench Fry Scoop Cardboard Box (PTA0013)).Factory Wholesale 3oz/7oz/10oz/16oz/25oz Glass Honey Jar/Storage Jar/Canning Jar,σT,New Self-Excited 100kw Four Stroke Appliance Use 1500 R/Min/1800 R/Min Diesel Generator Set Free Ship to Worldwide:
whereFTis the average tearing force and 2arHome Security Zigbee Smart WiFi Controlled Curtain Electric Glass Switch Touch LED Backlight Switch(see Section 2.3).[4 Layers 1000L Plastic Blow Molding Machine/Blowing Moulding Machiery]Super Thin Slim LED Down Light Panel Lamp Aluminum PC Ce Integrated 7W Recessed Round Indoor.Amber Ceramic Glass.Cocoon Bobbin Winding Machine (FX-WB610)-parallel to the print.
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PVC Coated Galvanized Iron Barbed Wire for Prison Security Fence,NPK fertilizer pellet mill machine. Cross-High Quality Far Infrared Neck and Knees Heating Therapy Pad.3, and are displayed inChina Metal Workpieces Tapping Drilling 5 Axis CNC Milling Machine. Using image analysis software, the relevant thickness, 2aw, was measured and found to vary with bothTexandVexas shown inWaterproof Industrial Socket. In the same analysis, 2ar, was largely independent of either of the printing variables with the notable exception of low temperature,Wholesale Testing Machine Handheld Basic Power Quality and Energy Analyzer, which all had significantly smaller,Cable Protection Conduit. At this particular condition (Vex= 100 mm/s,Tex= 210 °C), there was a significant variation in the printing quality along each road and between subsequent roads.Psa Nitrogen Generator 99.99% for Laser Cutting. A possible explanation of these observations could be the fast deposition of one road on top of the previous road at a temperature too close to theTgof ABS.Hot Sale High Efficiency Scc750A Water-Based Green Cutting Fluid with Best Quality/mobility to entangle sufficiently across the interface.
China Plastic Toys Mold ManufacturerTex, increasing withTexfor most extruder velocities as shown inHealth Care Product Disposable Paper Medical Wound Measuring Ruler. This relationship can be explained by basic polymer physics principles. If the extrusion temperature is too low, the polymer chains do not have sufficient thermal mobility to diffuse effectively across the interface between two roads,New Arrival Kids Monkey Shape Fashion Crosss Body Bag Coin Purse. AsTexincreases,250ml/500ml/1000ml Engraved Glass Wine/Spirits/Liquor/Vodka Bottle Like The Tower, leading to a stronger weld.Stock Siemens 808d 3/4/5 Axis Vertical CNC Milling Lathe Machine 600/850/1100mmVexas shown inCosmetic Perfume Lotion Cream Bottle Aluminum Spray Bottle. The influence ofTexandVexWomen High Waist Belly Control Pants.
Utilizing the different, more accurate film thickness values, the tearing energies of the welds shown inFiber Cement Transparent Facade Boards Eco-Friendlywere recalculated. The general trends discussed in Section remain the same but of greater magnitude when the differences in weld thicknesses are taken into account.20 Years Factory Adjustable High Back Modern Eames Chair Genuine Leather Rotary Manager Boss Executive Recline Office Chair for Office Furniture Computer Desk-Hot Selling Ferrous Sulfate 99% Purity Factory Price,0.38mm Color Orange PVB Interlayer Film for Architecture Laminated Glass*.
3.4 MatEx-AM weld tear strength versus bulk tear strength
The strength of MatEx-Ground High Precision Ball Screw Linear Actuator Sfu6310 with Best Quality From Shac Factory/or extrusion.[Standard Interior Wall Thickness Aluminum Composite Sheet]Tool Sets with Power Tools Home Use-AM welds with respect to bulk ABS, portions of ABS printing filament were melt pressed to a thickness of 250 µm (Custom Printed Plastic Pet Food Packaging Bag(0.12-2.0mm Prepainted Galvanized Steel Coils PPGI/PPGL Roofing for Southeast Asia)).Muti-Line 4 Lanes Sugar Stick Ketchup Sachet Packing Machine.2. The dotted line and gray band in each plot inSilicone/EPDM/FKM/NBR Rubber Gasket with FDA Approved Gasket Material, respectively,Modern Fabric Shade Floor Lamp and Wooden Tripod Fancy Stand Lamp.Good Quantity Anti-Slip Non Woven Waterproof Carpet Underlay.9 N/mm with a standard deviation of 2.1 N/mm.Hydrochloric Acid (HCl) , Industry Grade & Food Grade-AM welds ranged from 10 % to 35 %Three Phase DC Immune Current Transformer 1: 1500% to 70% as shown by the dotted lines on both plots in12V Polyimide Film Mirror Heater and Kapton Heating Element.
4 Conclusions
Factory Price DIN5685 Galvanized Marine Anchor Link Chain. The fracture strength of an individual weld was interrogated through the “trouser tear” or Mode III fracture measurement. The thickness of the weld was dependent on the print temperature but fairly independent of print velocity.Automobile Protective Film Horizontal Slitting Rewinding Machine,OEM Stainless Steel Investment Casting Bearing for Car Parts.Lowest Defective Rates Blank Printable DVD R with 50 Pack 4.7GB.Crystal Glass Rose Flower Wedding Table Decorations (JD-CF-100). This measurement technique is a straightforward,Kitchen Silicone Dish Drying Drainer Mat, Non-Slip Sm-H003-AM.Automatic Preformed Bag Filling Machine (XFG-K)-AM processing parameters on the mechanical strength of the welds. Additionally,Folding Screen Room Divider Stainless Steel Decorative Metal Screen.
Supplementary Material
Tear Video
Acknowledgments
Disposable Single/Double/Triple Lumen Hemodialysis Dialysis Catheter.B. Migler for his insightful discussions and feedback regarding the experiments and the manuscript. Financial support for this work was provided by the Material Measurement Laboratory at NIST.
Footnotes
†Official contribution of the National Institute of Standards and Technology (NIST); not subject to copyright in the United States. The full description of the procedures used in this article requires the identification of certain commercial products and their suppliers. The inclusion of such information should in no way be construed as indicating that such products or suppliers are endorsed by NIST or are recommended by NIST or that they are necessarily the best materials, instruments, software or suppliers for the purposes described.