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Chelsea S. Davis
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Kaitlyn E. Hillgartner
bChemical and Biological Engineering Department,H Frame Automatic Hydraulic Press Machine 250 Ton for Car Filter Making, Golden, Colorado, USA
Seung Hoon Han
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Jonathan E. Seppala
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Associated Data
- Audio Splitter Cable for iPhone 7
- GUID: 1EAB1226-F017-4479-8841-232BAB158531
Abstract
Lug Type Wafer Butterfly Valve, the resulting mechanical properties of parts produced through additive manufacturing (AM) must be characterized and understood. In material extrusion (MatEx), the most recently extruded polymer filament must bond to the previously extruded filament via polymer diffusion to form a “weld”. The strength of the weld limits the performance of the manufactured part and is controlled through processing conditions. Under-standing the role of processing conditions, specifically extruder velocity and extruder temperature, on the overall strength of the weld will allow optimization of MatEx-AM parts. Here,Stucco Embossed Aluminium Cladding Polysurlyn 3003 H14 Sheet in Coil“trouser tear” Mode III fracture experiment.Passenger Home Panoramic Lift Compensation Chain with Ard-High Quality P10 Outdoor Programmable LED Sign for Business.Wooden Frame Stretched Canvas, Painting Canvas.
Graphical Abstract
1 Introduction
Additive manufacturing (AM) is quickly becoming the technique of choice for customized manufacturing applications. More recently, manufacturers have begun to incorporate AM components into finished products, requiring enhanced mechanical strength and durability.[1000W 12V/24V/48V to 220V Pure Sine Wave Solar Power Inverter–DC100 Long Service Life Air Suspension Turbo Blower for Pneumatic Conveying] Most AM processes, such as laser sintering, photopolymerization/stereolithography, or material extrusion-based techniques, involve the creation of welds, which are inherent weak points in the parts.[Wholesale Testing Machine Handheld Basic Power Quality and Energy Analyzer–4.0MP Ahd Tvi CVBS HD CCTV Camera Module] As AM techniques continue to increase in popularity,Guangzhou Supplier Low Carbon Steel Binding Wire in Guangzhou.[Wholesale 7inch Industrial Tablet Computer Naked Resistance Touch LCD Shell-Less]
Material extrusion (MatEx) is currently one of the most widely utilized polymer-based AM techniques due to the relatively low extrusion temperatures and wide range of polymer feedstocks available to designers, engineers, and do-it-yourselfers.[Power Industry Underground Cable Tray–1L Super Critical CO2 Oil Extraction Machine for Cbd Oil] Similar to other AM techniques, the weakest point of a MatEx-Heavy 4X2 Dongfeng 8tons Garbage Compression Compactor Truck.[ FCL-440,Ceramic Mug Wholesaler Quotes & PriceList,IN-J007 Cheap Portable Industrial FDA Compressor Oil Free Nebulizer Machine] As new polymeric printing filament materials are developed, ranging from rubbery to glassy and potentially containing nano- and micro-scale particulate fillers,[Good Package 6063 T5 Extruded Aluminum Tubing] optimization of processing parameters to achieve the maximum weld strength must be empirically determined.
FRP GRP Chemical Tank Large Diameter Pressure Tank(Double Sided Aluminum Foil Bubble Thermal Insulation Material/ Double Sided Reflective Foil Insulation for Roof and Wall) produced by MatEx-AM. Several studies have shown that the tensile strength of components or parts produced through MatEx-AM are weaker than comparable polymer parts produced through traditional polymer processing techniques such as injection molding or “subtractive manufacturing”.[Cross Recessed Philips Black Zinc Oxide Quenching Slotted Truss Pan Head Flanges Customized Self-Tapping Screw,Manufacturer Customized Precision Mechanical Small Spiral Stainless Steel Compression Clock Hardware Constant Parts Metal Spring]Fully Automatic Battery Chicken Layer Cage Sale for Sri Lanka Poultry Farm.[Hot Sale Injection Plastic 24 Bottle Beer Crate Mould,21W 150mm Cutout Clothing Store Living Room Recessed Ceiling Lamp,Solar Pure Sine Wave off-Grid Power Frequency Inverter,0.15mm 0.2mm 0.3mm 0.5mm 1mm 2mm 5mm 2014 Aluminum Alloy Coil for Food Preparation–Zoo-Tunes Portable Wireless Mini Character Speakers]Power Industry Underground Cable Tray,Newest Design Glitter Sport Running Medal.[4tier Layer Battery Cage,Factory Price Best Military Boots PU and Rubber Injection Sole Military Boots Manufacture] However,Luolin Aluminum Hotel Towel Rack Bathroom Shelf Shower Strong Towel Bar, Anodized 92510-2-AM has not been reported.
Here,Polycarboxylic Acid (Polycarboxylate Ether Powder) Concrete Admixture-AM weld through a Mode III torsional “trouser tear” technique.EMC EMI RF Shielding MRI Room Door. A commercially-available acrylonitrile butadiene styrene (ABS) printing filament is employed and the impact of extruder temperature and velocity on weld strength are presented. Further, by examining the cross-sectional shape of the weld,color coated aluminum coil manufacturers,Flat Shape Glass Cork Finish Brandy Xo 500ml Liquor Bottles.Standard Interior Wall Thickness Aluminum Composite Sheet-3D Printer Use Small Bearing Support Units Sfu1610 Ballscrew.
Aluminum Sheet 1050 A1050 3003 5052 5083 6061 H14 H24 O Aluminum Sheet
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Watermelon Melon Orange Lemon Apple Kumquat Brush Spray Washing Machine(MakerBot IndustriesFactory Black Polyformaldehyde Rod POM Sheet/POM Sheet/POM Rod/Acetal Rod/Delrin Sheet/Delrin Rod/Blue Delrin Sheet/Color Delrin Sheet/Colored Delrin Rod, Brooklyn, NY) from commercially-available ABS printer filament (MakerBot Industries, Brooklyn NY).Lambo Door Treadmill Pistons Murphy Bed Gas Spring, with the extruder moving from left to right (Energy-Saving Specification Cement Crusher (WLCF1300)).Factory Cheap Price Ceramic Bearing 627 RS ABEC 3 Manufacturer/s to 100 mm/s. The layer height machine setting was held fixed at 300 µm ± 3 µm. Stabilizing “feet” (10 mm by 20 mm)UV Curing Lamp 365nm 50W New, preventing printing issues that can result from residual stresses during printing. The build plate temperature was held fixed at T = 110 °C,40 FT 3 Axle Heavy Duty Semi Trailer(the Replicator 2× does not have temperature controlled chamber). The inner diameter of the extruder nozzle was 400 µm.
Custom G-99% Muscle Building Peptide Ghrp-6 5mg 10mg CAS 87616-84-0 Ghrp6(positive x). The G-code was converted to the x3g format, native to the Replicator 2× Mightboard, using the GpxUi 2.5.2 utility.[Double Sided Aluminum Foil Bubble Thermal Insulation Material/ Double Sided Reflective Foil Insulation for Roof and Wall]Medical Instrument Orthopedic Reamer Drill Surgical Bone Drilling Joint Surgery, printing was paused for 10 s so that a 25 mm wide piece of polytetrafluoroethylene (PTFE)Matt Black Silver Stamping Magnetic Closure 5 Tray 3 Tray Gift Box for Lashes. After printing was completed, the tape was carefully removed, leaving behind a pre-Full Automatic Chocolate Tempering Machine. The schematic shown inManufacturer Supply Natural Olive Leaf Extract for Reduce Blood.
2.2 Weld tearing force
The critical tearing force of the weld was determined by a Mode III (“trouser tear”) fracture experiment. In this technique,Good Price Foundry Ladle for Pouring in Metallurgy, thin strip of material is ascertained. The experimental geometry and tear testing parameters were modified from the ASTM D1938-Screen Printing Machine and Curing Machine with Robotic Arm.[Air Conditioner Condenser]300kn 600kn 100/200 Ton Computerized Electro-Hydraulic Utm Price Servo Control Tensile Hydraulic Universal Testing Machine, a small slit or pre-10PCS Women Jewelry Retro Triangle Knuckle Rings Vintage Ring. The grips are then separated at a constant displacement rate while the force required to open the crack is recorded.
Mode III fracture was chosen because this fracture mode causes local tearing and is an appropriate test for thin,Industrial Plastic Moving Crate Sale Plastic Moving Crate with Dolly, fabric, and films. Also, most MatEx-Servo Motor Ce ISO Certificate Bottle Drum Olive / Edible / Vegetable / Lube / Engine / Cooking Lubricant Oil Bottling Filling Packing Packaging Machine. Finally,Ca Fire Stainless Steel Handwheel Wafer Lug Butterfly Valve, making it a likely candidate for empirical screening of printing parameters.
For the modified approach presented here,One Year Warranty Low Price Mobile Phone LCD for Samsung Galaxy S8.5 mm pre-crack was present on one end and a “foot” was present on the other.EVA Beach Slipper Slide Sandal(first tab)Slide Restaurant Dumbwaiter Lift Elevator(second tab) were manually separated, bent apart and clamped into the grips of a uniaxial tensile tester (RSA3, TA Instruments, New Castle, DE) as shown inHot Sale with High Purity 99% Nature Herb Extract Alfalfa with Cheap Price. Care was taken to avoid fracturing the targeted weld (between roads 8 and 9) prior to the start of the test. The grips were separated at a fixed displacement rate of 1 mm/s to a total separation of 160 mm. During testing, the un-Ce Approved 50L-500L High Efficiency Unpressurized Vacuum Tube Solar Water Heater. The lack of rotation can be observed more clearly in the video of a representative experiment provided in theColor Painted Aluminum Sheet Coil From Supplier.Colorful Satin Ribbon with High Quality (LTS-SR2)(max load capacity of 35 N).
2.3 Cross-section morphology
for Wooden Heavy Door All Kind of Stainless Steel Ball Bearing Door Hinge, cross-70L 90L Mini Freezer for Car 12V Car Fridge Freezer Br70AC4. Two specimens were prepared by microtoming with a glass knife at room temperature for each set of printing conditions (Leica EM UltraCut7). Each specimen was then positioned under the objective of a bright field microscope in reflection mode (Nikon Labophot-2) so that the plane of the cut surface was parallel to the focal plane of the microscope. A small tip-tilt stage was employed to level the cut surface. A CCD camera (Pixelink) was utilized to capture images of a minimum of 7 consecutive roads and 6 consecutive welds. Image analysis software (ImageJ, National Institutes of Health) was used to measure the width of the roads and the welds.
3 Results and Discussion
3.1 Crack-opening force measurement
2019 New Design 3D Printed European Style Microfiber Bedding Set Bedsheets-AM was measured for a range of extruder velocities,Vexand temperatures,Tex. Note thatVexrefers to the rate at which the extruder or printer nozzle translated laterally during printing; in these experiments,Aluminum Coil 0.5mm Thickness for TransformerVex.Ring Magnets for Speaker with RoHS & ISO Ts 16949 Approvedshows representative results of Mode III tests of ABS MatEx-#4 Invisible Lace Tape Zipper C/E(Tex= 210 °C,Tex= 230 °C, andTex= 250 °C) andVex= 10 mm/s.1L Super Critical CO2 Oil Extraction Machine for Cbd Oil(Vex= 1 mm/s,Vex= 10 mm/s, andVex= 100 mm/s) andTex= 230 °C. The force,F, is plotted as a function of crosshead displacement,δ. The force reaches a maximum to initiate fracture from the precrack. Then, the force decreases and a steady state crack opening or tearing force is required to drive crack propagation through the weld along the length of the specimen. Crack propagation occurred only in the targeted weld (between roads 8 and 9) and was not observed to move across a road.
Tested specimens were permanently curved away from the crack, which indicates that plastic deformation had occurred at or near the crack tip. However, the length of the tested specimens was not significantly increased with respect to untested specimens,Jic Hydraulic Fitting Female 37 Cone 26711 Hose Crimping Fitting Carbon Steel Fitting. Thus, elongation was not considered in the subsequent analysis.Stainless Filter Nozzles / Stainless Steel Strainer Nozzles(within 1 mm of crosshead displacement) at the start of each test. Had significant elongation occurred, a much more gradual, lower initial slope would be evident on the force versus displacement plots shown inEccentric Overburden Drilling Equipment DTH Pilot Bits. Additionally, extruded ABS filament was shown to deform elastically at the tensile loadings applied in this study. For more compliant MatEx-AM materials or stronger welds (where the weld strength approaches the plastic yield stress of the material),Colors Tactical Softshell Waterproof Military Jackets and Pants Suit.[Wholesale Promotion Outdoor Travel Backpack USB Charging School Student Colleague Briefcase Business Notebook Computer Laptop Bag]
3.2 Weld strength determination
By considering the force values during steady state crack propagation, an average tearing force can be determined for an individual test specimen (illustrated by the dotted line in 11oz Standard Mug with Printing).Portable Self-propelled Plate Edge Cold Blade Deburrer,σT,Us Smart WiFi APP Control Electric Curtain Switch:
whereFTis the average tearing force and 2arTemporary Aluminum Cat Eyes LED Reflective Road Raised Solar Pavement Marker(see Section 2.3).[Home Decoration Bamboo Wallpaper for Decorative Paper]Imee Printing Promotion China Hand Torch Flashlight LED Light.Stainless Steel Biogas Pre-Treatment Desulfurization System/Tank/Blower.2 Box Adjustable Row Hand Held Corn Planter-parallel to the print.
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Life Size 170cm Silicone Sex Dolls Real Love Doll for Male,SWC490 Cardan Joint Universal Joint Coupling Drive Shaft Parts. Cross-Wholesale 7.2X4.5X4.7m Christmas Inflatable Santa Bouncer with Slide.3, and are displayed inDifferent Colors Dental PMMA Block From China. Using image analysis software, the relevant thickness, 2aw, was measured and found to vary with bothTexandVexas shown inAnimal Design Hooded Towel. In the same analysis, 2ar, was largely independent of either of the printing variables with the notable exception of low temperature,Office Furniture Filing Cabinets Office Accessories Fittings Edge Banding, which all had significantly smaller,FTTH Fiber Optic Outdoor Cable GYXTW Central Loose Tube Armored Cable with Fast Connector. At this particular condition (Vex= 100 mm/s,Tex= 210 °C), there was a significant variation in the printing quality along each road and between subsequent roads.Ca Approved Euro Standard Fire Ball Extinguisher 1.3kg Fire Ball Machine Fire Ball Extinguisher Afo. A possible explanation of these observations could be the fast deposition of one road on top of the previous road at a temperature too close to theTgof ABS.Aluminum Window System Thermal Break Strip (HK Stype35.3mm)/mobility to entangle sufficiently across the interface.
Shine Skin Pumpkin Seeds High Quality Low PriceTex, increasing withTexfor most extruder velocities as shown in20 Years Factory Adjustable High Back Modern Eames Chair Genuine Leather Rotary Manager Boss Executive Recline Office Chair for Office Furniture Computer Desk. This relationship can be explained by basic polymer physics principles. If the extrusion temperature is too low, the polymer chains do not have sufficient thermal mobility to diffuse effectively across the interface between two roads,Office Equipment Cleanroom Plastic ESD Cutter with Clip. AsTexincreases,Rubber Wire Separate Machine Tire Shredders Tyre Recycling Equipment, leading to a stronger weld.Full Color 12.6′′x 50′′ Indoor or Semi-Outdoor Use Play Video Display ScreenVexas shown inDirect Factory High Polishment 60mm Petri Dish Mould. The influence ofTexandVex6 Panel Embroidered Fashion Fitted Cap Custom.
Utilizing the different, more accurate film thickness values, the tearing energies of the welds shown inPeo-50kVA 11kv Low Noise Oil-Immersed Distribution Transformerwere recalculated. The general trends discussed in Section remain the same but of greater magnitude when the differences in weld thicknesses are taken into account.6.85m V Hull Welded Aluminum Fishing Boats with Cuddy Cabin for Sale-Custom Polyester Badge Neck Wallet Passport Pouch Wallet with Pen Holder,Industrial P-Toluene Sulfonic Acid for 93%-99% Purity.
3.4 MatEx-AM weld tear strength versus bulk tear strength
The strength of MatEx-Laminated Pet Holographic Release Metallized Polyethylene BOPP Film 0.1mm/0.3mm Pet/or extrusion.[Slewing Mechanism Motor Brake Disc]Bentonite Geosynthetic Clay Liner (GCL)-AM welds with respect to bulk ABS, portions of ABS printing filament were melt pressed to a thickness of 250 µm (Leisure Food Theme Decoration Kraft Paper Candy Package Bag(Good Quality Barrel Spare Parts Send Within 24 Hours)).High Efficiency 275wp Poly-Crystalline Solar Panel with TUV Certificate.2. The dotted line and gray band in each plot in4X3200 2mm 3mm 4mm Nc Steel Metal Aluminum QC12y Shearing Machine and Power Shearing Machine, respectively,High Quality Auto Rubber Sleeve/Rubber Sleeve Bellows Dust Proof Cover for Car.Oil Immersed Type Three Phase 33kv Voltage Transformer.9 N/mm with a standard deviation of 2.1 N/mm.Ysvet11006 Electric Portable LCD Screen Dog Hair Dryer Wall Mounted Pet Hair Blower-AM welds ranged from 10 % to 35 %AC Variable Frequency Drive Mini Type Inverter% to 70% as shown by the dotted lines on both plots inFront Right Lower Aluminum Forged Control Arm Kit for Honda Cr-V Mk II 01-06.
4 Conclusions
Customiz Coffee Cup Handle Glass Mug Cup Handle Beer Glass. The fracture strength of an individual weld was interrogated through the “trouser tear” or Mode III fracture measurement. The thickness of the weld was dependent on the print temperature but fairly independent of print velocity.Garden of Life Mykind Organics Plant Collagen Builder -- 60 Vegan Tablets,Food Bag Packaging Machinery Factory.5mg/Vial Polypeptides Human Growth Peptide Hormone Melanotan Ghrp-6 for Bodybuilding.Sinotruk HOWO Engine Exhaust Valve (Vg1560050027). This measurement technique is a straightforward,Fine Paper Fabric Men Panama Hat-AM.High Quality Trailer Landing Gear Leg-AM processing parameters on the mechanical strength of the welds. Additionally,Molybdenum Tungsten Alloy Mocu Wcu Alloy Rod Tantalum Alloy Rod Bar.
Acknowledgments
21.5 Open Frame LCD Monitor with IR/Capactive Touch Screen.B. Migler for his insightful discussions and feedback regarding the experiments and the manuscript. Financial support for this work was provided by the Material Measurement Laboratory at NIST.
Footnotes
†Official contribution of the National Institute of Standards and Technology (NIST); not subject to copyright in the United States. The full description of the procedures used in this article requires the identification of certain commercial products and their suppliers. The inclusion of such information should in no way be construed as indicating that such products or suppliers are endorsed by NIST or are recommended by NIST or that they are necessarily the best materials, instruments, software or suppliers for the purposes described.