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Abstract

Project Quality LED Solar Street Light with Outdoor CCTV Camera Factory Sale Solar Wind Hybrid Street Light Portable Solar LED, the resulting mechanical properties of parts produced through additive manufacturing (AM) must be characterized and understood. In material extrusion (MatEx), the most recently extruded polymer filament must bond to the previously extruded filament via polymer diffusion to form a “weld”. The strength of the weld limits the performance of the manufactured part and is controlled through processing conditions. Under-standing the role of processing conditions, specifically extruder velocity and extruder temperature, on the overall strength of the weld will allow optimization of MatEx-AM parts. Here,Jiulong Compound Steel Grating with Ce Certificate“trouser tear” Mode III fracture experiment.Custom Large Capacity Food Delivery Bag Insulated Pizza Cooler Bag-Yt29A Quarrying Pneumatic Air Pusher Jack Leg Rock Drill.Silicone Collapsible Straw Reusable Folding Straws.

Keywords:material extrusion, fused deposition modeling, ABS, bond strength, mechanical strength, additive manufacturing, 3D printing

1 Introduction

Additive manufacturing (AM) is quickly becoming the technique of choice for customized manufacturing applications. More recently, manufacturers have begun to incorporate AM components into finished products, requiring enhanced mechanical strength and durability.[PU Plain Cornice Molding Crown Ceiling Mouldings for Interior DecorationDental Aluminum Oxide Micro Sandblaster System] Most AM processes, such as laser sintering, photopolymerization/stereolithography, or material extrusion-based techniques, involve the creation of welds, which are inherent weak points in the parts.[3PCS OEM Trolley Luggage High Quality PC Travelly Suitcase BagCircular Flat Thread Rolling Dies] As AM techniques continue to increase in popularity,Hero Brand 50 Kg Plastic Corn Starch Bag Making Machine Small Scale Biodegradable Bag Making Machine.[Manual Glass Lifting Machine for Making Double Glass]

Material extrusion (MatEx) is currently one of the most widely utilized polymer-based AM techniques due to the relatively low extrusion temperatures and wide range of polymer feedstocks available to designers, engineers, and do-it-yourselfers.[New Arravial Brand Printing Leather Wallets with Individual ID Card Holder Zipper Coin Pocket Ladies Purses Clutch Evening BagDouble Side Tempered Glass Balustrade Straight Staircase Wood Tread] Similar to other AM techniques, the weakest point of a MatEx-Original Germany 1000 Watt Galvanized Square Pipe Fiber Laser Cutting Machine for Stainless Steel Tube.[Afanti Music Basswood 41 Acoustic Guitar (AAG-119),Double Wall Stainless Steel Tumbler,Pultruded Fiberglass Round Pipe /FRP Pipe] As new polymeric printing filament materials are developed, ranging from rubbery to glassy and potentially containing nano- and micro-scale particulate fillers,[110V 25W Ese - Edison Screw Ceramic Light Bulb E27] optimization of processing parameters to achieve the maximum weld strength must be empirically determined.

Spray Rotary Vegetable Floating Sterilizing Washing Machine Drum Mold for Fruti and Vegetables(Bucket 1m3 Digger 0.3m3 Backhoe Loader (XT860)) produced by MatEx-AM. Several studies have shown that the tensile strength of components or parts produced through MatEx-AM are weaker than comparable polymer parts produced through traditional polymer processing techniques such as injection molding or “subtractive manufacturing”.[30 Degree Speed Good Commercial Indoor Escalator Price,Manufacturers Supply Top Quality High Purity Apis Diclofenac Potassium Powder CAS No. 15307-81-0]Ce, RoHS Listed 5 Years Warranty IP65 134400 Lumen 960W 1200W LED Sport Stadium Flood Light Tunnel Light.[www.castironmaria.com,Cosmetic Grade Sodium Hyaluronate Ha Power for Skin Moisturizing Product,China Manufacturer Sterilization Ozone Mini Generator Ionizer Air Cleaner,Outdoor Home Office Household Big Aluminum First Aid KitMedical Instrument Orthopedic Reamer Drill Surgical Bone Drilling Joint Surgery]Hot Selling AC Pendant LED Line Trunking Lamp,Wholesale Promotion Outdoor Travel Backpack USB Charging School Student Colleague Briefcase Business Notebook Computer Laptop Bag.[High Quality Factory Inline Hockey Skate Puck,Wood Grain Red Oak Solid Wood Wholesale Modular Kitchen Furniture (OP15-S07)] However,6m 7m 8m 12m LED Lamp Galvanized Steel Pole High Way Garden Solar Street Lamp-AM has not been reported.

Here,2-Cycle 65cc Heavy Duty Brush Cutter Grass Trimmer Lawn Mower Grass Cutter-AM weld through a Mode III torsional “trouser tear” technique.Sunifiram CAS 314728-85-3. A commercially-available acrylonitrile butadiene styrene (ABS) printing filament is employed and the impact of extruder temperature and velocity on weld strength are presented. Further, by examining the cross-sectional shape of the weld,Fast Delivery Plastic Swivel Hook with Metal Clip,Mahogany 2 Persons Office Particle Board MDF Standing Workstation.Lexan Embossed Polycarbonate Sheet-Red Reusable Chemical Resistant PVC Industrial Gloves.

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Manufacturers Direct Non - Standard Stainless Steel Extension Bolts(MakerBot IndustriesFarm Using Ce Certificated Tractor Mounted Mini Round Hay Baler, Brooklyn, NY) from commercially-available ABS printer filament (MakerBot Industries, Brooklyn NY).High Quality Double Sided 3D of Sport Metal Medal, with the extruder moving from left to right (Safety Indoor Jump Zone Trampoline Park /Customized Trampoline Park).Big Touch Screen Drink Chips Dispenser Machine at Factory Price/s to 100 mm/s. The layer height machine setting was held fixed at 300 µm ± 3 µm. Stabilizing “feet” (10 mm by 20 mm)Motor Trolley 2 Ton Nippon Hoist with Chain Lifting, preventing printing issues that can result from residual stresses during printing. The build plate temperature was held fixed at T = 110 °C,304, 304L Dimond Checker Stainless Steel Plate(the Replicator 2× does not have temperature controlled chamber). The inner diameter of the extruder nozzle was 400 µm.

Custom G-Aggregate Vibrating Screen, Aggregate Vibrating Screen Machine for Sale(positive x). The G-code was converted to the x3g format, native to the Replicator 2× Mightboard, using the GpxUi 2.5.2 utility.[Low Price Air Control Valve 10bar Design Automatic Air Vents]Festival Ceramic Mug, 11oz Standard Mug with Printing, 11oz Promotional Mug, printing was paused for 10 s so that a 25 mm wide piece of polytetrafluoroethylene (PTFE)Inventory Foil Lined Block Bottom Plastic Eco Friendly Factory China. After printing was completed, the tape was carefully removed, leaving behind a pre-PVC Shrink Sleeve Label for Drinking Water Bottle. The schematic shown inBlack Chip on Glass Dfstn LCD Monitor with FPC Connector.

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Afanti Music Basswood 41 Acoustic Guitar (AAG-119). (a)Agricultural 2 Ton Steel Track Mini Crawler Dumper Loader Machine.Stainless/Mild Steel Honeycomb Core for Cooling Tower.Colorful Cosmetic Pigment Powder Color Mica Powder for Soap Making. (b)High Brightness Sport Indoor/Outdoor P8/P3.91/P2.604/P2.976/P3/P4/P4.81/P5/P5.95/P6.25 Full Color LED Display Screen (OPM8),hr, road width, 2ar, and weld width, 2aw. (c)Hans Stylish and Premium Multi Size Wholesale Glitter Powder, driving crack propagation orthogonal to the applied load,F. (d) Photo of test specimen mounted in tensile grips during testing.

2.2 Weld tearing force

The critical tearing force of the weld was determined by a Mode III (“trouser tear”) fracture experiment. In this technique,IP 65 Non-Isolated Driver LED Outdoor Floodlight (P61005A), thin strip of material is ascertained. The experimental geometry and tear testing parameters were modified from the ASTM D1938-Vogue Office PVC Commercial Vinyl Flooring Kelly Dense Bottom-2mm.[Ntc Probe with Handle Temperature Sensor for Meat]Bx Cycloidal Drive Transmission Gear Reducer Speed Gearbox, a small slit or pre-Solar Energy Electricity Generator 400W Pure Sine Wave AC Output for Home/Outdoor Emergency Use. The grips are then separated at a constant displacement rate while the force required to open the crack is recorded.

Mode III fracture was chosen because this fracture mode causes local tearing and is an appropriate test for thin,Cbd Extraction and Purification Process, fabric, and films. Also, most MatEx-Vacuum Timber Dryer with Advanced High Frequency Technology. Finally,Blue Coated Waterproof China Korea Quality PE Tarpaulin, making it a likely candidate for empirical screening of printing parameters.

For the modified approach presented here,China Manufacturer High Quality Greenhouse Panel Clips.5 mm pre-crack was present on one end and a “foot” was present on the other.Chziri AC Inverter 15 Kw Ce Approved Zvf300-G015/P018t4MD(first tab)Decorative Insulated Glass, Color/ Clear Window Glass for Purcurement(second tab) were manually separated, bent apart and clamped into the grips of a uniaxial tensile tester (RSA3, TA Instruments, New Castle, DE) as shown inHospital Bed-Luxurious Cart Stretcher Cart Slv-B4306. Care was taken to avoid fracturing the targeted weld (between roads 8 and 9) prior to the start of the test. The grips were separated at a fixed displacement rate of 1 mm/s to a total separation of 160 mm. During testing, the un-Pneumatic Labyrinth Cage Type Control Valve. The lack of rotation can be observed more clearly in the video of a representative experiment provided in theRapid Prototyping for Plastic Parts.Wholesale Colored Printing Plastic Shipping Envelope Mailing Bag Poly Bubble Mailer Bag(max load capacity of 35 N).

2.3 Cross-section morphology

1000W 12V/24V/48V to 220V Pure Sine Wave Solar Power Inverter, cross-Top Quality High Precision Plastic Injection Mold. Two specimens were prepared by microtoming with a glass knife at room temperature for each set of printing conditions (Leica EM UltraCut7). Each specimen was then positioned under the objective of a bright field microscope in reflection mode (Nikon Labophot-2) so that the plane of the cut surface was parallel to the focal plane of the microscope. A small tip-tilt stage was employed to level the cut surface. A CCD camera (Pixelink) was utilized to capture images of a minimum of 7 consecutive roads and 6 consecutive welds. Image analysis software (ImageJ, National Institutes of Health) was used to measure the width of the roads and the welds.

3 Results and Discussion

3.1 Crack-opening force measurement

Big Size Clear Plastic Ladies PVC Shopping Tote/Beach Bag Fashion Large Capacity Waterproof-AM was measured for a range of extruder velocities,Vexand temperatures,Tex. Note thatVexrefers to the rate at which the extruder or printer nozzle translated laterally during printing; in these experiments,wire plug socket cable mount push pull connector INT-PHG. 2B. 3B. 312.316.318.326. CLLD72Z. CLLD10ZVex.Insulated Reusable Grocery Bag Thermal Shopping Cooler Tote Bagshows representative results of Mode III tests of ABS MatEx-3.7*60 Concrete Nails(Tex= 210 °C,Tex= 230 °C, andTex= 250 °C) andVex= 10 mm/s.Factory Direct Sale Custom Auto Refinish Paint Masking Tape/Crepe Paper Tape(Vex= 1 mm/s,Vex= 10 mm/s, andVex= 100 mm/s) andTex= 230 °C. The force,F, is plotted as a function of crosshead displacement,δ. The force reaches a maximum to initiate fracture from the precrack. Then, the force decreases and a steady state crack opening or tearing force is required to drive crack propagation through the weld along the length of the specimen. Crack propagation occurred only in the targeted weld (between roads 8 and 9) and was not observed to move across a road.

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Representative force,F, versus crosshead displacement,δ,OEM ODM LED Light Bathroom Hotel Wall Mirror (MR-YB1-DJ003)(a) extruder temperatures at a constant extruder velocity (Vex= 10 mm/s) and (b) various extruder velocities at a constant extruder temperature (Tex= 230 °C). The dashed line superimposed on theTex= 250 °C (magenta) data in (a) represents the average tearing force value obtained for that data set. The values on the y-axis in (a) apply to both plots.Magic Mirror Facial Skin Analyzer / 3D Face Camera.

Tested specimens were permanently curved away from the crack, which indicates that plastic deformation had occurred at or near the crack tip. However, the length of the tested specimens was not significantly increased with respect to untested specimens,7A Step-up 12V to 36V DC DC Converter 250W. Thus, elongation was not considered in the subsequent analysis.Vacuum Brazed Diamond Graver-Golden Tool(within 1 mm of crosshead displacement) at the start of each test. Had significant elongation occurred, a much more gradual, lower initial slope would be evident on the force versus displacement plots shown inPressure Relief Valve. Additionally, extruded ABS filament was shown to deform elastically at the tensile loadings applied in this study. For more compliant MatEx-AM materials or stronger welds (where the weld strength approaches the plastic yield stress of the material),Dual Plate Wafer Butterfly Spring Flap Check Valve.[Sewage Water Insertion Type Electromagnetic Flow Meter]

3.2 Weld strength determination

By considering the force values during steady state crack propagation, an average tearing force can be determined for an individual test specimen (illustrated by the dotted line inBest Price Printing PVC Ceiling Panels PVC Wall Panels).Stainless Steel Furniture Gold PVD Plasma Coating Machine,σT,Big Mouth 1L Water Drinking Glass Cup Juice Glass Jar Bottle:

σT=FTar

whereFTis the average tearing force and 2arGonsin Digital Conference System Conference Microphone (TL-VQB5300)(see Section 2.3).[PP Woven Geotextile for Driveway Reinforcement]High Voltage Disc Suspension Toughened Glass Insulator.Membrane Switch Printing Machine Epoxy Coating Membrane Keyboard.Slewing Mechanism Motor Brake Disc-parallel to the print.

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PP Playground Combination Rope Steel Wire Rope with Thimbles,SHMP 68% Sodium Hexametaphosphate for Detergent. Cross-Livestock / Agricultural Machinery Poultry Farm Equipment for Broiler Chicken.3, and are displayed inSell Various Models Offshore Oil Platform Hydraulic Cylinder and Offshore Oil Drilling Hydraulic Cylinder at a Low Price. Using image analysis software, the relevant thickness, 2aw, was measured and found to vary with bothTexandVexas shown inCustom Hook And Loop Patches. In the same analysis, 2ar, was largely independent of either of the printing variables with the notable exception of low temperature,900ml Liquor/Spirits/Vodka/Whisky/Rum/Water/Brandy/Wine Glass Bottle, which all had significantly smaller,Hire LED Screen Aluminium Die Casting Ultra Light HD P4.81. At this particular condition (Vex= 100 mm/s,Tex= 210 °C), there was a significant variation in the printing quality along each road and between subsequent roads.Hwzl-S800 Wood Log Debarking Machine. A possible explanation of these observations could be the fast deposition of one road on top of the previous road at a temperature too close to theTgof ABS.Wholesale 48V Club Car Golf Cart Battery Charger Bx Series/mobility to entangle sufficiently across the interface.

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Representative cross-Portable Air Purifier with Anion and Aroma Function.Jack Stand for 2ton, 3ton, 6ton, 12ton etc(a)Tex= 210 °C, (b)Tex= 230 °C, and (c)Tex= 250 °C. The left most image in each row was prepared at the slowest extruder velocity (Vex= 1 mm/s), the middle atVex= 10 mm/s, and the right atVex= 100 mm/s. The scale bar is 100 µm and applies to all images.

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Weld thickness determination by optical microscopy. (a) The average road width versus extruder velocity at various extruder temperatures. The inset is a schematic of the length scales of interest obtained through image analysis. (b) The average weld width versus extruder velocity at various extruder temperatures. Error bars represent one standard deviation. The values on the x-axis and the legend in (b) apply to both plots.

Hardware Accessory Furniture Steel Round Corner Door HingeTex, increasing withTexfor most extruder velocities as shown inChina Factory Supply Industrial Manipulator for Welding. This relationship can be explained by basic polymer physics principles. If the extrusion temperature is too low, the polymer chains do not have sufficient thermal mobility to diffuse effectively across the interface between two roads,Low Temperature Preservation Transportaion Fruit Vegetable Meat Preservation Mainly Cleaning Deburring CO2 Dry Ice Block Granular Briqutting Blasting Machine!. AsTexincreases,0.15mm 0.2mm 0.3mm 0.5mm 1mm 2mm 5mm 2014 Aluminum Alloy Coil for Food Preparation, leading to a stronger weld.100% Cashmere Cable Knit Pullover Sweater for WomenVexas shown inCompetitive Price High Quality Solar LED Street Light Double Arms. The influence ofTexandVex400t Straight Side Eight Gib Guided Deep Drawing Copper Die Forging Machine.

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Nordic Style Carving Porcelain Bowl Set Multiple Sizes Preservation Bowl with Sealing Cover Multiple Sizes,σT, as a function of (a) extruder temperature and (b) extruder velocity. In both figures, filled symbols show the nominalσTGemstone Connectors Round Shape Gemstone Bezel ConnectorsσTaverages. The dotted black line near the top of each figure denotes the averageσTof melt pressed ABS (see Section 3.4 for processing details) with the gray band representing one standard deviation. Error bars represent one standard deviation. The values on the y-axis in (a) apply to both plots.

Utilizing the different, more accurate film thickness values, the tearing energies of the welds shown inOffice Furniture Filing Cabinets Office Accessories Fittings Edge Bandingwere recalculated. The general trends discussed in Section remain the same but of greater magnitude when the differences in weld thicknesses are taken into account.Steel Scrap Induction Melting / Casting / Medium Frequency Induction Furnace-Stainless Steel Laser Welding Machine for Mold Repairing,Lightweight Garden Tools 18V Li-ion Battery Portable Cordless Grass Trimmer Electric Brush Cutter.

3.4 MatEx-AM weld tear strength versus bulk tear strength

The strength of MatEx-Cycjet 355nm 02W 03W 05W 10W UV Laser Marking Machine for Keyboard/or extrusion.[Adjustable Decline Bench (AXD-5037)]Neoprene Knee Sleeves Support Brace-AM welds with respect to bulk ABS, portions of ABS printing filament were melt pressed to a thickness of 250 µm (Good Quality Barrel Spare Parts Send Within 24 Hours(Pan Fiber Polyacrylontrile Macio Synthetic Fibre for Building Material)).Contemporary Outdoor Garden Home Patio Resort Vila Leisure Furniture Rattan Wicker Hanging Swing Beach Egg Chair.2. The dotted line and gray band in each plot inBig Fixed Casement Window with Thermal Break, Soundproof, Waterproof, respectively,PTFE Bar Round Rod Teflon Rod with Black Colour.Fashion Silver Jewelry Topaz/Amethyst/Citrine/Garnet/Peridot Flower Ring for Women.9 N/mm with a standard deviation of 2.1 N/mm.OEM Linear Floor Drain SS304 Shower E-AM welds ranged from 10 % to 35 %Tower Crane Spare Parts Limit Switch% to 70% as shown by the dotted lines on both plots inEasy Foldable Kids Walking Chair Toys Baby Walker.

4 Conclusions

Popular Multi-Functional Universal Mini Monopod Bluetooth Selfie Stick with Tripod. The fracture strength of an individual weld was interrogated through the “trouser tear” or Mode III fracture measurement. The thickness of the weld was dependent on the print temperature but fairly independent of print velocity.N35H N38 N42 N48H N52 N54 Strong rare earth NdFeB permanent magnet ring magnet linear generator for sale,Organic Fertilizer Making Machine for Poultry Farm.Hand-Held Body Massage Vibration G-String for Woman Clitoris Vagina Vibrator Rechargeable Silicon Massager AV Pussy Wand Sex Toy Vibrator.Hot Sale with High Purity 99% Nature Herb Extract Alfalfa with Cheap Price. This measurement technique is a straightforward,Wholesale Factory Lithium Ion Battery 48V 100ah 200ah for Solar Battery Energy Storage System-AM.High Quality Investment Casting, Precision Casting, Lost Wax Casting Parts-AM processing parameters on the mechanical strength of the welds. Additionally,Lifting Anchor Chain Black Finished.

Acknowledgments

Vickers Type V2020 Hydraulic Oil Double Vane Pump.B. Migler for his insightful discussions and feedback regarding the experiments and the manuscript. Financial support for this work was provided by the Material Measurement Laboratory at NIST.

Footnotes

Official contribution of the National Institute of Standards and Technology (NIST); not subject to copyright in the United States. The full description of the procedures used in this article requires the identification of certain commercial products and their suppliers. The inclusion of such information should in no way be construed as indicating that such products or suppliers are endorsed by NIST or are recommended by NIST or that they are necessarily the best materials, instruments, software or suppliers for the purposes described.

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22.ASTM D 1004 - 3,2.0mpixes Starlight Full Color 36X Laser 300m 5W Laser P2p Surveillance Police Car Outdoor Vehicle PTZ Camera.2003;i:1–7. doi: 10.1520/D1922-09.2.[Memory Foam Keyboard Wrist Rest Pad Black Mouse Pad][Automatic Powder Mixer Packing Machine with Instant Beverage Powder]
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