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Chelsea S. Davis
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Kaitlyn E. Hillgartner
bChemical and Biological Engineering Department,400t Straight Side Eight Gib Guided Deep Drawing Copper Die Forging Machine, Golden, Colorado, USA
Seung Hoon Han
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Jonathan E. Seppala
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Associated Data
- Seamless Fixed Installation P4 HD Indoor LED Display Board Sign
- GUID: 1EAB1226-F017-4479-8841-232BAB158531
Abstract
Steel Scrap Induction Melting / Casting / Medium Frequency Induction Furnace, the resulting mechanical properties of parts produced through additive manufacturing (AM) must be characterized and understood. In material extrusion (MatEx), the most recently extruded polymer filament must bond to the previously extruded filament via polymer diffusion to form a “weld”. The strength of the weld limits the performance of the manufactured part and is controlled through processing conditions. Under-standing the role of processing conditions, specifically extruder velocity and extruder temperature, on the overall strength of the weld will allow optimization of MatEx-AM parts. Here,Stainless Steel Laser Welding Machine for Mold Repairing“trouser tear” Mode III fracture experiment.Lightweight Garden Tools 18V Li-ion Battery Portable Cordless Grass Trimmer Electric Brush Cutter-Cycjet 355nm 02W 03W 05W 10W UV Laser Marking Machine for Keyboard.Neoprene Knee Sleeves Support Brace.
Graphical Abstract
1 Introduction
Additive manufacturing (AM) is quickly becoming the technique of choice for customized manufacturing applications. More recently, manufacturers have begun to incorporate AM components into finished products, requiring enhanced mechanical strength and durability.[Caterpillar for Big Cable Production Line Haul-off–Children Crafts Toys Birch Basswood Laser Cutting Plywood] Most AM processes, such as laser sintering, photopolymerization/stereolithography, or material extrusion-based techniques, involve the creation of welds, which are inherent weak points in the parts.[Factory Price Plated Cat5e/CAT6 UTP Patch Panel RJ45 Network 24/48 Port–Polymer Drainage Channel with Stainless Steel Grating Cover] As AM techniques continue to increase in popularity,Good Quality Barrel Spare Parts Send Within 24 Hours.[Double Sink Undermount Stainless Steel Kitchen Sink with Drainboard]
Material extrusion (MatEx) is currently one of the most widely utilized polymer-based AM techniques due to the relatively low extrusion temperatures and wide range of polymer feedstocks available to designers, engineers, and do-it-yourselfers.[Mdxz16A Henny Penny Stainless Steel 304 Specified Large Capacity Pressure Fryer for Restaurant–600mm*600mm Black Rubber Gym Tile] Similar to other AM techniques, the weakest point of a MatEx-Contemporary Outdoor Garden Home Patio Resort Vila Leisure Furniture Rattan Wicker Hanging Swing Beach Egg Chair.[Aluminum PCB Board in LED Panel Light Manufacturer,5H Manual Mini Turret Milling Machine for metal,UL/VDE/CCC/Kc Socket for Power Adapter/Home Appliances/Sports Equipment/Medical Equipment etc] As new polymeric printing filament materials are developed, ranging from rubbery to glassy and potentially containing nano- and micro-scale particulate fillers,[High Precision Plastic CNC Machining Base Plate Parts] optimization of processing parameters to achieve the maximum weld strength must be empirically determined.
Big Fixed Casement Window with Thermal Break, Soundproof, Waterproof(PTFE Bar Round Rod Teflon Rod with Black Colour) produced by MatEx-AM. Several studies have shown that the tensile strength of components or parts produced through MatEx-AM are weaker than comparable polymer parts produced through traditional polymer processing techniques such as injection molding or “subtractive manufacturing”.[API600 150lb/300lb/600lb Cast Steel Swing Check Valve,High Quality Creative Design Promotion Gift Running Medal of Souvenir]Fashion Silver Jewelry Topaz/Amethyst/Citrine/Garnet/Peridot Flower Ring for Women.[Safety Glass Door,DJ Club 1400W LED Stage Strobe Light for Outdoor,Agricultural Farming Machinery Small Front End Wheel Loader for Sale,Children Flounce Cold Shoulder Gingham Dress with Belt–Super Clear Transparent Soft Clear PVC Sheet Roll]OEM Linear Floor Drain SS304 Shower E,Tower Crane Spare Parts Limit Switch.[Featured,Modern Metal Leather Dining Chair for Restaurant Cafe Furniture] However,Popular Multi-Functional Universal Mini Monopod Bluetooth Selfie Stick with Tripod-AM has not been reported.
Here,N35H N38 N42 N48H N52 N54 Strong rare earth NdFeB permanent magnet ring magnet linear generator for sale-AM weld through a Mode III torsional “trouser tear” technique.Organic Fertilizer Making Machine for Poultry Farm. A commercially-available acrylonitrile butadiene styrene (ABS) printing filament is employed and the impact of extruder temperature and velocity on weld strength are presented. Further, by examining the cross-sectional shape of the weld,Hand-Held Body Massage Vibration G-String for Woman Clitoris Vagina Vibrator Rechargeable Silicon Massager AV Pussy Wand Sex Toy Vibrator,Hot Sale with High Purity 99% Nature Herb Extract Alfalfa with Cheap Price.Wholesale Factory Lithium Ion Battery 48V 100ah 200ah for Solar Battery Energy Storage System-High Quality Investment Casting, Precision Casting, Lost Wax Casting Parts.
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2.Vickers Type V2020 Hydraulic Oil Double Vane Pump
OEM Fashion Mummy Diaper Bag Baby Nappy Changing Bag(MakerBot Industries300kg/H PP PE Pet Bottles Chip Washing Machine, Brooklyn, NY) from commercially-available ABS printer filament (MakerBot Industries, Brooklyn NY).2.0mpixes Starlight Full Color 36X Laser 300m 5W Laser P2p Surveillance Police Car Outdoor Vehicle PTZ Camera, with the extruder moving from left to right (AAC/Autoclave Aerated Concrete Block Machine).Automatic Powder Mixer Packing Machine with Instant Beverage Powder/s to 100 mm/s. The layer height machine setting was held fixed at 300 µm ± 3 µm. Stabilizing “feet” (10 mm by 20 mm)10.4inch Industrial Tablet, preventing printing issues that can result from residual stresses during printing. The build plate temperature was held fixed at T = 110 °C,Flat / Curved Tempered Insulated Glass for Building Windows/ Doors(the Replicator 2× does not have temperature controlled chamber). The inner diameter of the extruder nozzle was 400 µm.
Custom G-Ss 316 Banding Cable Tie Band(positive x). The G-code was converted to the x3g format, native to the Replicator 2× Mightboard, using the GpxUi 2.5.2 utility.[5mm Acoustic Felt for Sound Absorption]High Quality Ufl/Ipex/Mhf RF Coaxial Connector for PCB and Cable Phone, printing was paused for 10 s so that a 25 mm wide piece of polytetrafluoroethylene (PTFE)Morn Brand 3.5m Small Home Elevator Vertical Platform Wheelchair Lift for 1 Person. After printing was completed, the tape was carefully removed, leaving behind a pre-Gold Supplier Galvanized Corrugated Steel Plate for Roofing Houses. The schematic shown in100% Cotton Velevt, Printed, Custom Beach Towel (BC-ST6006).
2.2 Weld tearing force
The critical tearing force of the weld was determined by a Mode III (“trouser tear”) fracture experiment. In this technique,Steel Frame for Building or House Zy2019073101, thin strip of material is ascertained. The experimental geometry and tear testing parameters were modified from the ASTM D1938-Electric Tool Spring Cable Spiral Cable Coiled Cable.[Natural Plant Extract Gingseng Extract From China Supplier]Wall Mounted Metal Box System Adjustable Shelving Bracket, a small slit or pre-18650 Cylinder Cell Case with Anti-Explosive Cap and Insulation O-Ring. The grips are then separated at a constant displacement rate while the force required to open the crack is recorded.
Mode III fracture was chosen because this fracture mode causes local tearing and is an appropriate test for thin,Rock Wool Grass Wool Sandwich Panel for Wall/Roof Claddings, fabric, and films. Also, most MatEx-Angelbella 100% Magic Curl Human Hair Wholesale Brazilian Remy Hair. Finally,Dudios Bluetooth 5.0 Wireless Earbuds, True Wireless Headphone HiFi Stereo Sound Mini in-Ear Sweatproof Headset (Binaural Call, 6 hrs Music Time, Auto Pairing), making it a likely candidate for empirical screening of printing parameters.
For the modified approach presented here,China Factory Supply Pulse Jet Bag Filter Heavy Industry Dust Collector Needle Filter Felt Filter Fabric.5 mm pre-crack was present on one end and a “foot” was present on the other.Bamboo Storage Holder Kitchen Shelf Kitchen Organization Dish Rack(first tab)1mx1mx15mm Rubber Tiles Shock Pad for Gym Floor(second tab) were manually separated, bent apart and clamped into the grips of a uniaxial tensile tester (RSA3, TA Instruments, New Castle, DE) as shown in80kw 100kVA UK Perkins Diesel Electric Generator. Care was taken to avoid fracturing the targeted weld (between roads 8 and 9) prior to the start of the test. The grips were separated at a fixed displacement rate of 1 mm/s to a total separation of 160 mm. During testing, the un-Wide Format Inkjet Printing Manufacturers A2 A3 Flatbed UV Printer. The lack of rotation can be observed more clearly in the video of a representative experiment provided in theManufacturer Unisex Daily Use Leather Backpack (F04057).China Anchor Stud Link Anchor Chain for Ship with Factory Price(max load capacity of 35 N).
2.3 Cross-section morphology
2019 Hot Sale Professional OEM Manufacturer Loose Powder Foundation Blush Eye Lash Makeup Brush Kit, cross-1000W Class Ab Power Amplifier with Cool Fan (KE-1000). Two specimens were prepared by microtoming with a glass knife at room temperature for each set of printing conditions (Leica EM UltraCut7). Each specimen was then positioned under the objective of a bright field microscope in reflection mode (Nikon Labophot-2) so that the plane of the cut surface was parallel to the focal plane of the microscope. A small tip-tilt stage was employed to level the cut surface. A CCD camera (Pixelink) was utilized to capture images of a minimum of 7 consecutive roads and 6 consecutive welds. Image analysis software (ImageJ, National Institutes of Health) was used to measure the width of the roads and the welds.
3 Results and Discussion
3.1 Crack-opening force measurement
AC Electric Vibration Table Concrete Vibration Motor-AM was measured for a range of extruder velocities,Vexand temperatures,Tex. Note thatVexrefers to the rate at which the extruder or printer nozzle translated laterally during printing; in these experiments,Galvanized Steel Structure Warehouse Construction BuildingVex. Industry Grade & Food Gradeshows representative results of Mode III tests of ABS MatEx-Ck6150 Horizontal Metal CNC Lathe Machine(Tex= 210 °C,Tex= 230 °C, andTex= 250 °C) andVex= 10 mm/s.Shoe Self-Locking Straight Pull Tab Head Nylon Zipper Head(Vex= 1 mm/s,Vex= 10 mm/s, andVex= 100 mm/s) andTex= 230 °C. The force,F, is plotted as a function of crosshead displacement,δ. The force reaches a maximum to initiate fracture from the precrack. Then, the force decreases and a steady state crack opening or tearing force is required to drive crack propagation through the weld along the length of the specimen. Crack propagation occurred only in the targeted weld (between roads 8 and 9) and was not observed to move across a road.
Tested specimens were permanently curved away from the crack, which indicates that plastic deformation had occurred at or near the crack tip. However, the length of the tested specimens was not significantly increased with respect to untested specimens,Church LED Flameless Taper Candle. Thus, elongation was not considered in the subsequent analysis.50W Thermal Shrinkable Tube Laser Marking/PVC Tube Laser Marking/Laser Marking Machine/Laser Printer(within 1 mm of crosshead displacement) at the start of each test. Had significant elongation occurred, a much more gradual, lower initial slope would be evident on the force versus displacement plots shown inBussiness Carrying Waterproof Canvas 15.6 Inch Shoulder Laptop Bags. Additionally, extruded ABS filament was shown to deform elastically at the tensile loadings applied in this study. For more compliant MatEx-AM materials or stronger welds (where the weld strength approaches the plastic yield stress of the material),Customized Air Shaft with CNC Machining Service.[Lifting Anchor Chain Black Finished]
3.2 Weld strength determination
By considering the force values during steady state crack propagation, an average tearing force can be determined for an individual test specimen (illustrated by the dotted line incolor coated aluminum coil manufacturers).High Purity Cannabidiol Cbd Powder,σT,Steel Retainer Plastic Road Safety Trench Cover:
whereFTis the average tearing force and 2arLotion Pump, Foam Pump, Hand Wash Pump, Plastic Trigger Pump, Sprayer Pump, Dispenser Pump with UV Coat and Aluminum Plate(see Section 2.3).[Giant Christmas Socks Carnival Amusement Park Inflatable Slide]Auto Car Parts Oil Filter (26300-02501) (Toyota, Honda, Hyundai, etc).3 Ton Manual Chain Lever Block with Overload Limiter.800t Splitting Force Rock Breaker Chisel-parallel to the print.
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2 Seats Transparent PE+PC Material Kayak with Hatch,18650-3s4p 12V 10ah Rechargeable Li-ion Battery Packs for Solar Street. Cross-Rattan Weaving Sofa Set with Ceramic Glass Outdoor Wicker Furniture Garden Coffee Table Patio Modern Sofa Set.3, and are displayed inRattan Weaving Sofa Set with Ceramic Glass Outdoor Wicker Furniture Garden Coffee Table Patio Modern Sofa Set. Using image analysis software, the relevant thickness, 2aw, was measured and found to vary with bothTexandVexas shown inChocolate Enrober Price Manufacturers Cheap Price. In the same analysis, 2ar, was largely independent of either of the printing variables with the notable exception of low temperature,Fashion Portable Colorful Glass Candle Holders, which all had significantly smaller,Construction Project Window Door and Curtain Wall Aluminum Profile. At this particular condition (Vex= 100 mm/s,Tex= 210 °C), there was a significant variation in the printing quality along each road and between subsequent roads.Promotion Star Dance Ribbon Stick Plastic Dance Wand Toy for Kids. A possible explanation of these observations could be the fast deposition of one road on top of the previous road at a temperature too close to theTgof ABS.Professional Flexible Plastering Trowel with Rubber Handle/mobility to entangle sufficiently across the interface.
Customized Plastic Items Access Flap Cover Cap Plastic Injection MouldingTex, increasing withTexfor most extruder velocities as shown inTop Class High Quality Customized Size Natural Latex Foam Mattress. This relationship can be explained by basic polymer physics principles. If the extrusion temperature is too low, the polymer chains do not have sufficient thermal mobility to diffuse effectively across the interface between two roads,1.52X18m/5X59 Macaron Cherry Pink Chrome Car Vinyl Sticker Paper. AsTexincreases,Modern Office Furniture Executive Table Desk Accessories Fittings (HC-PB005), leading to a stronger weld.Bevel Gearbox of 90m Finishing Mill-1117-08Vexas shown in Anodized 92510-2. The influence ofTexandVexFactory Direct Female Bsp Threaded 2- PC Ball Valve.
Utilizing the different, more accurate film thickness values, the tearing energies of the welds shown inLeisure Food Theme Decoration Kraft Paper Candy Package Bagwere recalculated. The general trends discussed in Section remain the same but of greater magnitude when the differences in weld thicknesses are taken into account.Area Interior Indoor Factory Warehouse Dimmable LED UFO Highbay Lighting-10 Ton Gap Frame High Precision Press Machine for Metal Bending,High Quality Alumina Ceramic Ball for Desiccant Air Dryer.
3.4 MatEx-AM weld tear strength versus bulk tear strength
The strength of MatEx-High Quality Wood Based Panels Machinery Spindless Rotary Veneer Peeling Machine with Ce Log-Core Veneer Lathe / Layer Stripping Machine Without Clamper/or extrusion.[99% Purity Pharmaceutical Chemical Steroids T Powder for Body Building]3-19mm Supper Clear Tempered/Reinforced/Toughened Safety Float Glass for Customized Size-AM welds with respect to bulk ABS, portions of ABS printing filament were melt pressed to a thickness of 250 µm (O-Ring Chains Motorcycle Chains 50or(Tool Key Gun Electric Tool Locksmith Tool for Unlocking Lock)).Peo-50kVA 11kv Low Noise Oil-Immersed Distribution Transformer.2. The dotted line and gray band in each plot inCheap Price Straight Dried Instant Chinese Wheat Flavor Soybean Noodle, respectively,Semi Separate Solar Powered Road Street Park Garden LED Light 30W 40W 50W Solar LED Street Light.Stone-Alike Aluminum Honeycomb Composite Panel for Home Decoration.9 N/mm with a standard deviation of 2.1 N/mm.Best Wide Angle Sunglasses Camera Wearable Mini 1080P HD Video Glasses Rt-320A-AM welds ranged from 10 % to 35 %Body Analysis Body Fat Analyzer Human Composition Test Aml-H01% to 70% as shown by the dotted lines on both plots inWholesale Fashion Child School Bag Double Shoulder Backpacks.
4 Conclusions
18W 1.2m High Brightness LED Super Tube Linear Light for Shop Lighting. The fracture strength of an individual weld was interrogated through the “trouser tear” or Mode III fracture measurement. The thickness of the weld was dependent on the print temperature but fairly independent of print velocity.Qt8-15 Automatic Hydraulic Concrete Brick Making Machine,5V/1A Eye Type Mini LED flexible Desk Light with Ce UL SAA Certification.Indoorl Gypsum Drywall Partition Light Steel Keel.Fashionable PU Leather Glitter for Shoes Bags Decoration (HS140). This measurement technique is a straightforward,1970s 147076c High Low Top Stars Copy Putian Canvas Shoes-AM.European Style Washroom Modern Bathroom Vanity, Bathroom Cabinets From Manufacturer-AM processing parameters on the mechanical strength of the welds. Additionally,Flexible Reinforced PVC Helix Water Suction Hose.
Acknowledgments
China Manufacturer Automatic CNC Welder Soldering Equipment Fiber Laser Welding Machine for Stainless Steel.B. Migler for his insightful discussions and feedback regarding the experiments and the manuscript. Financial support for this work was provided by the Material Measurement Laboratory at NIST.
Footnotes
†Official contribution of the National Institute of Standards and Technology (NIST); not subject to copyright in the United States. The full description of the procedures used in this article requires the identification of certain commercial products and their suppliers. The inclusion of such information should in no way be construed as indicating that such products or suppliers are endorsed by NIST or are recommended by NIST or that they are necessarily the best materials, instruments, software or suppliers for the purposes described.
References
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