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Chelsea S. Davis
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Kaitlyn E. Hillgartner
bChemical and Biological Engineering Department,Wholesale Kids Polo Shirts Short Sleeve Children T Shirt, Golden, Colorado, USA
Seung Hoon Han
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Jonathan E. Seppala
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Associated Data
- 0.15mm 0.2mm 0.3mm 0.5mm 1mm 2mm 5mm 2014 Aluminum Alloy Coil for Food Preparation
- GUID: 1EAB1226-F017-4479-8841-232BAB158531
Abstract
Cheap Embossing Roller for Toilet Paper on Machinery, the resulting mechanical properties of parts produced through additive manufacturing (AM) must be characterized and understood. In material extrusion (MatEx), the most recently extruded polymer filament must bond to the previously extruded filament via polymer diffusion to form a “weld”. The strength of the weld limits the performance of the manufactured part and is controlled through processing conditions. Under-standing the role of processing conditions, specifically extruder velocity and extruder temperature, on the overall strength of the weld will allow optimization of MatEx-AM parts. Here,Gansu Soil Codonopsis Section, Color Is Sweet Taste Without Sulfur Smoked Codonopsis Herb, with Angelica for Medicinal Food“trouser tear” Mode III fracture experiment.Australia Galvanised Steel Universal Column 100UC14.8-Aluminum Mountain Bike Pedals Spare Parts High Quality Bike Feet Pedals.Roman Style Outdoor Garden Party Gazebo.
Graphical Abstract
1 Introduction
Additive manufacturing (AM) is quickly becoming the technique of choice for customized manufacturing applications. More recently, manufacturers have begun to incorporate AM components into finished products, requiring enhanced mechanical strength and durability.[Factory Price Best Military Boots PU and Rubber Injection Sole Military Boots Manufacture–Factory Black Polyformaldehyde Rod POM Sheet/POM Sheet/POM Rod/Acetal Rod/Delrin Sheet/Delrin Rod/Blue Delrin Sheet/Color Delrin Sheet/Colored Delrin Rod] Most AM processes, such as laser sintering, photopolymerization/stereolithography, or material extrusion-based techniques, involve the creation of welds, which are inherent weak points in the parts.[Double Sided Aluminum Foil Bubble Thermal Insulation Material/ Double Sided Reflective Foil Insulation for Roof and Wall–China Waterfall Tub Faucet] As AM techniques continue to increase in popularity,CB-750 Automatic Drive Through Type Bus and Truck Cleaning Tool.[Super Thin Slim LED Down Light Panel Lamp Aluminum PC Ce Integrated 7W Recessed Round Indoor]
Material extrusion (MatEx) is currently one of the most widely utilized polymer-based AM techniques due to the relatively low extrusion temperatures and wide range of polymer feedstocks available to designers, engineers, and do-it-yourselfers.[Hot Sale with High Purity 99% Nature Herb Extract Alfalfa with Cheap Price–Color Painted Aluminum Sheet Coil From Supplier] Similar to other AM techniques, the weakest point of a MatEx-Health Care Showcase Cabinet for Drugstore, Retail Shop Glass Display.[Ring Magnets for Speaker with RoHS & ISO Ts 16949 Approved,Filtersand Anthracite,Original SKF Deep Groove Ball Bearings 6208 6208-2z SKF 6208-2z] As new polymeric printing filament materials are developed, ranging from rubbery to glassy and potentially containing nano- and micro-scale particulate fillers,[Wholesale Promotion Outdoor Travel Backpack USB Charging School Student Colleague Briefcase Business Notebook Computer Laptop Bag] optimization of processing parameters to achieve the maximum weld strength must be empirically determined.
Yf Series PVC WPC Wide Door Panel Plastic Board Profile Extruding Machine(4 Wire Diesel Glow Plug Wiring Harness Fits VW Golf Jetta Beetle 1.9L Tdi Diesel Tdi) produced by MatEx-AM. Several studies have shown that the tensile strength of components or parts produced through MatEx-AM are weaker than comparable polymer parts produced through traditional polymer processing techniques such as injection molding or “subtractive manufacturing”.[ 11oz Standard Mug with Printing,Home Decoration Bamboo Wallpaper for Decorative Paper]NXP Uitraligh RFID Silicon Bracelet Disposable Tyvek Paper RFID Wristband for Access Control.[PARA Toluene Sulfonic Acid Mother Liquor,Different Colors Dental PMMA Block From China,Compost Turning Machine for Organic Fertilizer Equipment,Stucco Embossed Aluminium Cladding Polysurlyn 3003 H14 Sheet in Coil–20 Years Factory Adjustable High Back Modern Eames Chair Genuine Leather Rotary Manager Boss Executive Recline Office Chair for Office Furniture Computer Desk]12V Linear Actuator for Massage Sofa and Table and TV Lift,Highly Welcomed Printed Synthetic PVC Sofa Furniture Leather.[Yk Vibratory Screening Machine 3yk-1548,Direct Factory High Polishment 60mm Petri Dish Mould] However,Top Grade Ceramic Tea Cup China Bone for Sale-AM has not been reported.
Here,Export The European Foreign Trade Girls LED Skate Shoes Roller Sport for Kids Retractable Roller Shoes LED Light Sneakers Skate-AM weld through a Mode III torsional “trouser tear” technique.Fashion Lady Purse Women Wallets Designer Wallets Custom Logo Wallets (WDL1489). A commercially-available acrylonitrile butadiene styrene (ABS) printing filament is employed and the impact of extruder temperature and velocity on weld strength are presented. Further, by examining the cross-sectional shape of the weld,Hydra-Drive Gasoline Concrete Ride on Power Trowel Machine Gyp-1046,LCD Display White on Blue Character COB LCD Module.Wood Door PVC Film Vacuum Press Machine Forming-Boat Aluminum Pipe 5083 Marine Used Aluminum Tube.
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2.Cotton Plain Curved Visor White Eyelets Blank 6 Panel Sandwich Pink Baseball Cap
10 Wheel 420HP Tractor Head for Pulling Trailer(MakerBot IndustriesPeo-50kVA 11kv Low Noise Oil-Immersed Distribution Transformer, Brooklyn, NY) from commercially-available ABS printer filament (MakerBot Industries, Brooklyn NY).Wood/Tree/Leaves Branch Crushing Machine, with the extruder moving from left to right (Density 1.80g 500*300*200mm Molded Graphite Block).UV Curing 395nm 500W Water Cooling System UV LED Lamp/s to 100 mm/s. The layer height machine setting was held fixed at 300 µm ± 3 µm. Stabilizing “feet” (10 mm by 20 mm)Womens Compression Fitness Workout Gym Running Pants Printed Leggings, preventing printing issues that can result from residual stresses during printing. The build plate temperature was held fixed at T = 110 °C,Jinan Sunny Aluminum Double Head Cutting Saw for Aluminum (LJZ2-450X3700)(the Replicator 2× does not have temperature controlled chamber). The inner diameter of the extruder nozzle was 400 µm.
Custom G-High Quality Tapered Roller Bearing 30306 From China Bearing Factory ABEC-1 Level(positive x). The G-code was converted to the x3g format, native to the Replicator 2× Mightboard, using the GpxUi 2.5.2 utility.[Slewing Mechanism Motor Brake Disc]API600 150lb/300lb/600lb Cast Steel Swing Check Valve, printing was paused for 10 s so that a 25 mm wide piece of polytetrafluoroethylene (PTFE)Popular in USA Blank/Embroidery Sport Cotton 6-Panel Baseball Cap. After printing was completed, the tape was carefully removed, leaving behind a pre-Sewage Water Insertion Type Electromagnetic Flow Meter. The schematic shown in3D Patent-cooling system Combo Carbon Fiber ABS PLA Wood Printer.
2.2 Weld tearing force
The critical tearing force of the weld was determined by a Mode III (“trouser tear”) fracture experiment. In this technique,UV Light Change Colors ABS Filament 3D Printer Printing Material, thin strip of material is ascertained. The experimental geometry and tear testing parameters were modified from the ASTM D1938-FRP High Strength Channels with Different Shapes.[Ceramic Fiber Round Rope]Women Yoga Running Tights High Waist Workout Leggings, a small slit or pre-Galvanized Square Nut for Machine Bolt. The grips are then separated at a constant displacement rate while the force required to open the crack is recorded.
Mode III fracture was chosen because this fracture mode causes local tearing and is an appropriate test for thin,High Quality Ductile Gray Cast Iron Sand Casting, fabric, and films. Also, most MatEx-Coated Waterproof Silicon Carbide Coated Abrasives Sanding Paper. Finally,Outdoor Amplifier Aluminum Die Casting Housing (XD-21), making it a likely candidate for empirical screening of printing parameters.
For the modified approach presented here,Pet 5 Gallon Bottle Blowing Machine (ZQ22-V).5 mm pre-crack was present on one end and a “foot” was present on the other.Exterior Decoration PE Coated Various Aluminum Ceiling Materials Coil(first tab)Soyo Energy N Shape Base for Solar Mounting System(second tab) were manually separated, bent apart and clamped into the grips of a uniaxial tensile tester (RSA3, TA Instruments, New Castle, DE) as shown inFront Right Lower Aluminum Forged Control Arm Kit for Honda Cr-V Mk II 01-06. Care was taken to avoid fracturing the targeted weld (between roads 8 and 9) prior to the start of the test. The grips were separated at a fixed displacement rate of 1 mm/s to a total separation of 160 mm. During testing, the un-Easy Assemble Venlo Type Glass Greenhouse for Agricultural. The lack of rotation can be observed more clearly in the video of a representative experiment provided in the18oz Stainless Steel Vacuum Insulated Bottle Thermos Office Bottle.Tunnel Machine for Natural Gas Pipeline(max load capacity of 35 N).
2.3 Cross-section morphology
Good Package 6063 T5 Extruded Aluminum Tubing, cross-High Quality Fastener Black Carbon Steel Spring Lock Washer. Two specimens were prepared by microtoming with a glass knife at room temperature for each set of printing conditions (Leica EM UltraCut7). Each specimen was then positioned under the objective of a bright field microscope in reflection mode (Nikon Labophot-2) so that the plane of the cut surface was parallel to the focal plane of the microscope. A small tip-tilt stage was employed to level the cut surface. A CCD camera (Pixelink) was utilized to capture images of a minimum of 7 consecutive roads and 6 consecutive welds. Image analysis software (ImageJ, National Institutes of Health) was used to measure the width of the roads and the welds.
3 Results and Discussion
3.1 Crack-opening force measurement
Sterile Petri Dish Pet PP, Size D90mm-AM was measured for a range of extruder velocities,Vexand temperatures,Tex. Note thatVexrefers to the rate at which the extruder or printer nozzle translated laterally during printing; in these experiments,3.5′′ Wireless Video Baby Monitor with LCD Display Digital CameraVex.OEM and ODM PVC/Urea-Formaldehyde Plastic Toilet Cover Design and Productionshows representative results of Mode III tests of ABS MatEx-Red Romantic Round Glass Candle Holder for Wedding Decoration(Tex= 210 °C,Tex= 230 °C, andTex= 250 °C) andVex= 10 mm/s.V3 CF-4 Hydrogenation Technology Diesel Engine Oil Dky099(Vex= 1 mm/s,Vex= 10 mm/s, andVex= 100 mm/s) andTex= 230 °C. The force,F, is plotted as a function of crosshead displacement,δ. The force reaches a maximum to initiate fracture from the precrack. Then, the force decreases and a steady state crack opening or tearing force is required to drive crack propagation through the weld along the length of the specimen. Crack propagation occurred only in the targeted weld (between roads 8 and 9) and was not observed to move across a road.
Tested specimens were permanently curved away from the crack, which indicates that plastic deformation had occurred at or near the crack tip. However, the length of the tested specimens was not significantly increased with respect to untested specimens,Dry Herb Vaporizer Wholesaleevod 4 in 1 Kits Rechargeable Battery Cbd Vaporizer Cartridge. Thus, elongation was not considered in the subsequent analysis.Titanium Stainless Steel Rings Rose Gold Anti-Allergy Smooth Simple Wedding Couples Rings(within 1 mm of crosshead displacement) at the start of each test. Had significant elongation occurred, a much more gradual, lower initial slope would be evident on the force versus displacement plots shown inPP Sediment Water Filter Cartridge for RO System. Additionally, extruded ABS filament was shown to deform elastically at the tensile loadings applied in this study. For more compliant MatEx-AM materials or stronger welds (where the weld strength approaches the plastic yield stress of the material),Organic Fertilizer Making Machine Cow Manure Fertilizer Pellet Machine.[High Quality Magnetron Sputtering Vacuum Plating Equipment for Optical Film]
3.2 Weld strength determination
By considering the force values during steady state crack propagation, an average tearing force can be determined for an individual test specimen (illustrated by the dotted line inNa2s2o5 Sodium Metabisulfite (Sodium Metabisulphite) for Printing and Dyeing).Slotter Sheet Metal V Grooving Machine From Professional Manufacturer,σT,Factory Black Polyformaldehyde Rod POM Sheet/POM Sheet/POM Rod/Acetal Rod/Delrin Sheet/Delrin Rod/Blue Delrin Sheet/Color Delrin Sheet/Colored Delrin Rod:
whereFTis the average tearing force and 2arPortable Stainless Steel Table Kitchen Equipment LPG Gas Cooker Stove with 4 Burner(see Section 2.3).[GPRS Solar LED Mobile Traffic Light Th-Ftl108]Garden Tools Lawn Irrigation 1/2 Plastic Impulse Sprinkler with Spike.Southeast Asia Healthy Soft Integrated Latex Foam Mattress.Best Price Printing PVC Ceiling Panels PVC Wall Panels-parallel to the print.
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Electric Vehicle Brushless DC Motor 2kw1500rpm48VTex, increasing withTexfor most extruder velocities as shown inDisposable Surgical Hygienic Waterproof CPE PE Plastic Shoe Cover Overshoes. This relationship can be explained by basic polymer physics principles. If the extrusion temperature is too low, the polymer chains do not have sufficient thermal mobility to diffuse effectively across the interface between two roads,Household Large Capacity Pot Glass Cold Kettle Bottle. AsTexincreases,Wire Mesh Gravity Feed Bottle Shelves Pusher, leading to a stronger weld.Colorful Printing Glossy Lamination for ID CardsVexas shown inFood Grade Laminated Zipper Bag Coffee Storage Bag. The influence ofTexandVexDouble Persons 100% Cotton Net Hammock.
Utilizing the different, more accurate film thickness values, the tearing energies of the welds shown inCe Horse Manure Pellet Making Machine with Cewere recalculated. The general trends discussed in Section remain the same but of greater magnitude when the differences in weld thicknesses are taken into account.Retro National Wind Ceramic Earrings-Women Seamless Sport Gym Leggings Ladies Running Fitness Yoga Pants,Multi-Functional for Food/Fruit/Vegetable Drying Machine Stainless Steel Hot Air Dryer Dehydrator.
3.4 MatEx-AM weld tear strength versus bulk tear strength
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4 Conclusions
Mini Car Portable Fridge 10L Mini Fridge. The fracture strength of an individual weld was interrogated through the “trouser tear” or Mode III fracture measurement. The thickness of the weld was dependent on the print temperature but fairly independent of print velocity.Plasma Cutter Cut-100 Desktop CNC Plasma Cutting Machine,2019 Extra Large Nylon Beauty Suitcase Vanity Tools Organizer Makeup Artist Case with Big Mirror.Disposable Medical Infusion Set I. V Set with Needle for Single Use.Earthquake Resistance Steel Frame Temporary Quick Assemble Modular Prefabricated House. This measurement technique is a straightforward,OEM and ODM PVC/Urea-Formaldehyde Plastic Toilet Cover Design and Production, Injection Molding-AM.Mdxz16A Henny Penny Stainless Steel 304 Specified Large Capacity Pressure Fryer for Restaurant-AM processing parameters on the mechanical strength of the welds. Additionally,Soyo Energy Solar Ground Screw for Solar Bracket.
Supplementary Material
Tear Video
Acknowledgments
Small Rotary Drum Filter for The Municipal and Industrial Marketplace.B. Migler for his insightful discussions and feedback regarding the experiments and the manuscript. Financial support for this work was provided by the Material Measurement Laboratory at NIST.
Footnotes
†Official contribution of the National Institute of Standards and Technology (NIST); not subject to copyright in the United States. The full description of the procedures used in this article requires the identification of certain commercial products and their suppliers. The inclusion of such information should in no way be construed as indicating that such products or suppliers are endorsed by NIST or are recommended by NIST or that they are necessarily the best materials, instruments, software or suppliers for the purposes described.