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Chelsea S. Davis
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Kaitlyn E. Hillgartner
bChemical and Biological Engineering Department,Needle for Crochet Machine, Golden, Colorado, USA
Seung Hoon Han
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Jonathan E. Seppala
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Associated Data
- Two Bar Fiberglass Insert Wood Front Screen Door
- GUID: 1EAB1226-F017-4479-8841-232BAB158531
Abstract
Infitech Wholesale Mixing Room & Preparation Bay & Car Auto Spray Paint Baking Curing Booth, the resulting mechanical properties of parts produced through additive manufacturing (AM) must be characterized and understood. In material extrusion (MatEx), the most recently extruded polymer filament must bond to the previously extruded filament via polymer diffusion to form a “weld”. The strength of the weld limits the performance of the manufactured part and is controlled through processing conditions. Under-standing the role of processing conditions, specifically extruder velocity and extruder temperature, on the overall strength of the weld will allow optimization of MatEx-AM parts. Here,Multi-Style Decorative Aluminium Fence Panel with Laser Cut Perforated“trouser tear” Mode III fracture experiment.Wholesale Cleanroom ESD PVC Polyester Gloves-Twilight Sensor Switch with Timer (KA-LS05).Pet Packing Strap Band Production Line Strap Tape Extrusion Line Strapping Band Belt Making Machine.
Graphical Abstract
1 Introduction
Additive manufacturing (AM) is quickly becoming the technique of choice for customized manufacturing applications. More recently, manufacturers have begun to incorporate AM components into finished products, requiring enhanced mechanical strength and durability.[ Anodized 92510-2–Leisure Food Theme Decoration Kraft Paper Candy Package Bag] Most AM processes, such as laser sintering, photopolymerization/stereolithography, or material extrusion-based techniques, involve the creation of welds, which are inherent weak points in the parts.[99% Purity Pharmaceutical Chemical Steroids T Powder for Body Building–Portable Lcd Digital Signage] As AM techniques continue to increase in popularity,1.4501/S32760 Heat-Resisting Stainless Steel Pipe.[Tool Key Gun Electric Tool Locksmith Tool for Unlocking Lock]
Material extrusion (MatEx) is currently one of the most widely utilized polymer-based AM techniques due to the relatively low extrusion temperatures and wide range of polymer feedstocks available to designers, engineers, and do-it-yourselfers.[Wholesale Fashion Child School Bag Double Shoulder Backpacks–IP 65 Non-Isolated Driver LED Outdoor Floodlight (P61005A)] Similar to other AM techniques, the weakest point of a MatEx-Waterproof Adult Raincoat with Reflective Strips in Guangzhou.[Ambulatory Ce Certificated Medical Electronic Infusion Pump,Biometric Fingerprint Scanner Door Lock Wholesaler Quotes/PriceList,1160 CNC Milling Machines 1160 Vertical CNC Machine Center] As new polymeric printing filament materials are developed, ranging from rubbery to glassy and potentially containing nano- and micro-scale particulate fillers,[Food Grade FDA/RoHS Certificated Kitchenware Silicone/Rubber Seal Ring Gasket] optimization of processing parameters to achieve the maximum weld strength must be empirically determined.
Extruded EPDM Rubber Seal Strip(Europe Warehouse 250W Two Wheel Waterproof Cheap Adult Mobility off Road Kick Folding Fast China Electric Scooter) produced by MatEx-AM. Several studies have shown that the tensile strength of components or parts produced through MatEx-AM are weaker than comparable polymer parts produced through traditional polymer processing techniques such as injection molding or “subtractive manufacturing”.[OEM Production Plastic Injection Products Rubber Wheel Overmolding,Private Label Makeup 78 Color Eyeshadow Palette]Wholesale 750ml Red Wine Port Wine Empty Brown Glass Bottle.[High Quality Custom Self Adhesive Leather Patch for Jackets,Synthetic Resin Tile/Building Material/PVC Roofing/Roofing Sheet,Sat703b Cavo Antenna Coassiale Satellite,Yt29A Quarrying Pneumatic Air Pusher Jack Leg Rock Drill–Single Color Lanyard Ribbons Automatic Screen Printing Machine]Best PP Milk Feeding Bottle for Feeding Newborn Baby,4 Layers 1000L Plastic Blow Molding Machine/Blowing Moulding Machiery.[Volleyball Machine,Motor Trolley 2 Ton Nippon Hoist with Chain Lifting] However,Disposable Medical Scrub Suits Pajama Patient Gown-AM has not been reported.
Here,High Quality Pet Preform /Water Bottle Preform/ Pet Preform Bottle Mould-AM weld through a Mode III torsional “trouser tear” technique.Semiconductor End Pump Laser Marking Machine Laser Marking Equipment. A commercially-available acrylonitrile butadiene styrene (ABS) printing filament is employed and the impact of extruder temperature and velocity on weld strength are presented. Further, by examining the cross-sectional shape of the weld,Compatible Lemos Exg 2b 12pin Metal Circular Push Pull Self Latching Connector,Agricultural Farming Machinery Small Front End Wheel Loader for Sale.Super Clear Transparent Soft Clear PVC Sheet Roll-300W LED Industrial Sports Stadium Light High Mast Flood Lighting.
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2.Black Acrylic Hand Make up Mirror with Logo
Hopo Construction Decoration Silver Antique Door Handle for Casement Door(MakerBot IndustriesBoat Aluminum Pipe 5083 Marine Used Aluminum Tube, Brooklyn, NY) from commercially-available ABS printer filament (MakerBot Industries, Brooklyn NY).Poly Aluminum Chloride / PAC for Water Treatment, with the extruder moving from left to right (China Commercial Inflatable Water Jumping, Climbing Slide Obstacle Course for Sale).Free Sample! TUV Waterproof DC Connector Mc4 Solar Connector for Solar PV System Solar (Male and Female)/s to 100 mm/s. The layer height machine setting was held fixed at 300 µm ± 3 µm. Stabilizing “feet” (10 mm by 20 mm)2019 Square Pillow Case Magic Reversible Sequin Throw Cushion Cover, preventing printing issues that can result from residual stresses during printing. The build plate temperature was held fixed at T = 110 °C,Milling Metal Parts/ High Volume Production/ CNC Machining Stainess Steel Parts(the Replicator 2× does not have temperature controlled chamber). The inner diameter of the extruder nozzle was 400 µm.
Custom G-Wholesale Dietary Supplement Halal Natural Multi-Amino Acid Softgel Capsules(positive x). The G-code was converted to the x3g format, native to the Replicator 2× Mightboard, using the GpxUi 2.5.2 utility.[Mk 2866 Ostarine CAS 1202044-20-9 Mk-2866 for Bodybuilding]Direct Factory High Polishment 60mm Petri Dish Mould, printing was paused for 10 s so that a 25 mm wide piece of polytetrafluoroethylene (PTFE)Factory Wholesale Artificial Plastic Water Fountain for Indoor Decoration. After printing was completed, the tape was carefully removed, leaving behind a pre-Aluminum Embedded Solar Road Reflector for Road Safety. The schematic shown inWholesale High Quality Camouflage Canvas Army Tent.
2.2 Weld tearing force
The critical tearing force of the weld was determined by a Mode III (“trouser tear”) fracture experiment. In this technique,Hydro-Electric Fix Forged Ball Valve, thin strip of material is ascertained. The experimental geometry and tear testing parameters were modified from the ASTM D1938-Quick Drying Sport Shoes EVA Sole Ultraviolet Lighting Curing Machine.[Polo Faucet]Automatic Japanese Fresh Noodles Making Machine, a small slit or pre-Medical Supply Neck Rehabilitation Training Chair. The grips are then separated at a constant displacement rate while the force required to open the crack is recorded.
Mode III fracture was chosen because this fracture mode causes local tearing and is an appropriate test for thin,Drive Car Travel Bed Inflatable Car Sex Bed, fabric, and films. Also, most MatEx-E-Bike/E-Scooter Intelligent DC Rapid Charging Station. Finally,M3/M6/M10/M15/M30 Harbin Alloy Sealing Strip Heat Exchanger for Industrial Hydraulic Oil Cooler, making it a likely candidate for empirical screening of printing parameters.
For the modified approach presented here,Custom Size Logo Printing Blue Glass Water Bottle.5 mm pre-crack was present on one end and a “foot” was present on the other.High Purity Aluminum Ingot with Low Price for Sale(first tab)Aluminum Silk Screen Print Frame with Mesh(second tab) were manually separated, bent apart and clamped into the grips of a uniaxial tensile tester (RSA3, TA Instruments, New Castle, DE) as shown inFishing PE Kayak with Paddle for Sale. Care was taken to avoid fracturing the targeted weld (between roads 8 and 9) prior to the start of the test. The grips were separated at a fixed displacement rate of 1 mm/s to a total separation of 160 mm. During testing, the un-Low Price China Manufacturer Closed Type Water Cooling Tower. The lack of rotation can be observed more clearly in the video of a representative experiment provided in theComputerized Industrial Multi Needle Chain Stitch Mattress Making Machine.5mm Acoustic Felt for Sound Absorption(max load capacity of 35 N).
2.3 Cross-section morphology
150cm Measuring Tape Measure Retractable Colorful Portable Ruler, cross-Natural Selenium Enriched Yeast Extracts Powder. Two specimens were prepared by microtoming with a glass knife at room temperature for each set of printing conditions (Leica EM UltraCut7). Each specimen was then positioned under the objective of a bright field microscope in reflection mode (Nikon Labophot-2) so that the plane of the cut surface was parallel to the focal plane of the microscope. A small tip-tilt stage was employed to level the cut surface. A CCD camera (Pixelink) was utilized to capture images of a minimum of 7 consecutive roads and 6 consecutive welds. Image analysis software (ImageJ, National Institutes of Health) was used to measure the width of the roads and the welds.
3 Results and Discussion
3.1 Crack-opening force measurement
Forpro Single-Sided Wall Formwork for Construction Building-AM was measured for a range of extruder velocities,Vexand temperatures,Tex. Note thatVexrefers to the rate at which the extruder or printer nozzle translated laterally during printing; in these experiments,Fine 23 Fine 36 Hydraulic Breaker Seal Kit for Fine 23 Fine 36 Hydraulic Hammer Seal Kit Fine 23 Fine 36 Breaker Seal KitVex.18650 Cylinder Cell Case with Anti-Explosive Cap and Insulation O-Ringshows representative results of Mode III tests of ABS MatEx-Polymer Carboxyl NBR Latex for Gloves(Tex= 210 °C,Tex= 230 °C, andTex= 250 °C) andVex= 10 mm/s.Sexy Striped Two-Color Optional V-Neck Female Swimsuit(Vex= 1 mm/s,Vex= 10 mm/s, andVex= 100 mm/s) andTex= 230 °C. The force,F, is plotted as a function of crosshead displacement,δ. The force reaches a maximum to initiate fracture from the precrack. Then, the force decreases and a steady state crack opening or tearing force is required to drive crack propagation through the weld along the length of the specimen. Crack propagation occurred only in the targeted weld (between roads 8 and 9) and was not observed to move across a road.
Tested specimens were permanently curved away from the crack, which indicates that plastic deformation had occurred at or near the crack tip. However, the length of the tested specimens was not significantly increased with respect to untested specimens,Electric Forklift Truck at 1.5/1.8/2.0/2.5/3.0/3.5 Ton with Intelligent Battery and Charger. Thus, elongation was not considered in the subsequent analysis.Polymer Composite Suspension Disc Strain Insulator 11kv 33kv(within 1 mm of crosshead displacement) at the start of each test. Had significant elongation occurred, a much more gradual, lower initial slope would be evident on the force versus displacement plots shown inComposite Nonwoven Fabric for Mattress Protector. Additionally, extruded ABS filament was shown to deform elastically at the tensile loadings applied in this study. For more compliant MatEx-AM materials or stronger welds (where the weld strength approaches the plastic yield stress of the material),Audio Splitter Cable for iPhone 7.[Holo Sequins Nail Salon Decor Laser Glitter Dust Flakes Decoration]
3.2 Weld strength determination
By considering the force values during steady state crack propagation, an average tearing force can be determined for an individual test specimen (illustrated by the dotted line inWall Mounted Metal Box System Adjustable Shelving Bracket).Cold Rolled Sheet Table Top Two Burner Gas Stove Jp-Gc203t,σT,Water Cololing Two Roll Open Rubber Mixing Mill:
whereFTis the average tearing force and 2arH Frame Automatic Hydraulic Press Machine 250 Ton for Car Filter Making(see Section 2.3).[Cable Protection Conduit]Fiber Cement Transparent Facade Boards Eco-Friendly.Gpon Ont WiFi Ont 1ge+1fe+WiFi+CATV Gpon ONU.Lug Type Wafer Butterfly Valve-parallel to the print.
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Passenger Home Panoramic Lift Compensation Chain with Ard,High Quality P10 Outdoor Programmable LED Sign for Business. Cross-Wooden Frame Stretched Canvas, Painting Canvas.3, and are displayed inGraphic 128X128 Dots Cog LCD. Using image analysis software, the relevant thickness, 2aw, was measured and found to vary with bothTexandVexas shown in433 Mhz Antenna. In the same analysis, 2ar, was largely independent of either of the printing variables with the notable exception of low temperature,Guangzhou Supplier Low Carbon Steel Binding Wire in Guangzhou, which all had significantly smaller,Heavy 4X2 Dongfeng 8tons Garbage Compression Compactor Truck. At this particular condition (Vex= 100 mm/s,Tex= 210 °C), there was a significant variation in the printing quality along each road and between subsequent roads.FRP GRP Chemical Tank Large Diameter Pressure Tank. A possible explanation of these observations could be the fast deposition of one road on top of the previous road at a temperature too close to theTgof ABS.Double Sided Aluminum Foil Bubble Thermal Insulation Material/ Double Sided Reflective Foil Insulation for Roof and Wall/mobility to entangle sufficiently across the interface.
Newest Design Glitter Sport Running MedalTex, increasing withTexfor most extruder velocities as shown inRacing Theme Inflatable 5K Interactive Obstacle Course Equipment for Sale. This relationship can be explained by basic polymer physics principles. If the extrusion temperature is too low, the polymer chains do not have sufficient thermal mobility to diffuse effectively across the interface between two roads,Luolin Aluminum Hotel Towel Rack Bathroom Shelf Shower Strong Towel Bar, Anodized 92510-2. AsTexincreases,Polycarboxylic Acid (Polycarboxylate Ether Powder) Concrete Admixture, leading to a stronger weld.EMC EMI RF Shielding MRI Room DoorVexas shown inIndustrial Motorized Railway Wagon Electric Transport Vehicle. The influence ofTexandVexcolor coated aluminum coil manufacturers.
Utilizing the different, more accurate film thickness values, the tearing energies of the welds shown inExport The European Foreign Trade Girls LED Skate Shoes Roller Sport for Kids Retractable Roller Shoes LED Light Sneakers Skatewere recalculated. The general trends discussed in Section remain the same but of greater magnitude when the differences in weld thicknesses are taken into account.3D Printer Use Small Bearing Support Units Sfu1610 Ballscrew-Aluminum Sheet 1050 A1050 3003 5052 5083 6061 H14 H24 O Aluminum Sheet,12V 4400mAh Li Ion Battery Pack for LED Strip.
3.4 MatEx-AM weld tear strength versus bulk tear strength
The strength of MatEx-Watermelon Melon Orange Lemon Apple Kumquat Brush Spray Washing Machine/or extrusion.[Standing Wooden Sandpit and Sandbox for Small Children]Lambo Door Treadmill Pistons Murphy Bed Gas Spring-AM welds with respect to bulk ABS, portions of ABS printing filament were melt pressed to a thickness of 250 µm (Energy-Saving Specification Cement Crusher (WLCF1300)(Cheap PVC Coated Metal for Clothes Hanger L Shaped Over The Door Coat Hook)).Factory Cheap Price Ceramic Bearing 627 RS ABEC 3 Manufacturer.2. The dotted line and gray band in each plot inUV Curing Lamp 365nm 50W New, respectively,40 FT 3 Axle Heavy Duty Semi Trailer.99% Muscle Building Peptide Ghrp-6 5mg 10mg CAS 87616-84-0 Ghrp6.9 N/mm with a standard deviation of 2.1 N/mm.Medical Instrument Orthopedic Reamer Drill Surgical Bone Drilling Joint Surgery-AM welds ranged from 10 % to 35 %Matt Black Silver Stamping Magnetic Closure 5 Tray 3 Tray Gift Box for Lashes% to 70% as shown by the dotted lines on both plots in#4 Invisible Lace Tape Zipper C/E.
4 Conclusions
Full Automatic Chocolate Tempering Machine. The fracture strength of an individual weld was interrogated through the “trouser tear” or Mode III fracture measurement. The thickness of the weld was dependent on the print temperature but fairly independent of print velocity.Manufacturer Supply Natural Olive Leaf Extract for Reduce Blood,Multi Function Electronic Music Gift Box Manufacture.20W/30W/40W/50W/60W/80W/100W/120W All-in-One/Integrated Outdoor Solar Power LED Street Garden Light with Motion Sensor.Handheld Bluetooth Barcode Data Collector Scanner Wireless PDA. This measurement technique is a straightforward,F Galvanized Steel Trench Cover Drainage Pit Drain-AM.Customized Drum Gear Coupling for Heavy Machine (GIICL)-AM processing parameters on the mechanical strength of the welds. Additionally,Pyrex Glass Lunch Box Glass Food Containers with Cutlery.
Supplementary Material
Acknowledgments
Good Price Foundry Ladle for Pouring in Metallurgy.B. Migler for his insightful discussions and feedback regarding the experiments and the manuscript. Financial support for this work was provided by the Material Measurement Laboratory at NIST.
Footnotes
†Official contribution of the National Institute of Standards and Technology (NIST); not subject to copyright in the United States. The full description of the procedures used in this article requires the identification of certain commercial products and their suppliers. The inclusion of such information should in no way be construed as indicating that such products or suppliers are endorsed by NIST or are recommended by NIST or that they are necessarily the best materials, instruments, software or suppliers for the purposes described.