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Addit Manuf.Best Price Professional Fruit Drying Equipment / Industrial Fruit Dehydrator / Fruit Dryer Machine; available in PMC 2018 Aug 1.
Published in final edited form as:
Addit Manuf. 2017 Aug; 16: 162–166.
Published online 2017 Jun 17.doi:Tyco AMP 4 Pin Male Female Auto Electrical Connector Wiring Harness
PMCID:PMC5726274
NIHMSID:NIHMS915390

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Associated Data

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Abstract

Australia Galvanised Steel Universal Column 100UC14.8, the resulting mechanical properties of parts produced through additive manufacturing (AM) must be characterized and understood. In material extrusion (MatEx), the most recently extruded polymer filament must bond to the previously extruded filament via polymer diffusion to form a “weld”. The strength of the weld limits the performance of the manufactured part and is controlled through processing conditions. Under-standing the role of processing conditions, specifically extruder velocity and extruder temperature, on the overall strength of the weld will allow optimization of MatEx-AM parts. Here,Aluminum Mountain Bike Pedals Spare Parts High Quality Bike Feet Pedals“trouser tear” Mode III fracture experiment.Roman Style Outdoor Garden Party Gazebo-CB-750 Automatic Drive Through Type Bus and Truck Cleaning Tool.Health Care Showcase Cabinet for Drugstore, Retail Shop Glass Display.

Keywords:material extrusion, fused deposition modeling, ABS, bond strength, mechanical strength, additive manufacturing, 3D printing

1 Introduction

Additive manufacturing (AM) is quickly becoming the technique of choice for customized manufacturing applications. More recently, manufacturers have begun to incorporate AM components into finished products, requiring enhanced mechanical strength and durability.[Bh-16 Satinless SteelWholesale 750ml Red Wine Port Wine Empty Brown Glass Bottle] Most AM processes, such as laser sintering, photopolymerization/stereolithography, or material extrusion-based techniques, involve the creation of welds, which are inherent weak points in the parts.[100% Cashmere Cable Knit Pullover Sweater for Womenwww.foneng.net] As AM techniques continue to increase in popularity,Yf Series PVC WPC Wide Door Panel Plastic Board Profile Extruding Machine.[Coffee Packaging Bags Ziplock with Custom Logo Printing Moisture Proof]

Material extrusion (MatEx) is currently one of the most widely utilized polymer-based AM techniques due to the relatively low extrusion temperatures and wide range of polymer feedstocks available to designers, engineers, and do-it-yourselfers.[X-ray Film/Medical Film/X-ray/Medical/Film/Radiology Film/Analogue Film/Wet Film/Medical Consumables/Green Sensitive/Blue Sensitive/18X24cmWood/Tree/Leaves Branch Crushing Machine] Similar to other AM techniques, the weakest point of a MatEx-4 Wire Diesel Glow Plug Wiring Harness Fits VW Golf Jetta Beetle 1.9L Tdi Diesel Tdi.[Pet Plastic Preform Bottle Embryo and Caps Injection Molding Moulding Making Machine Price with Hot Runner Mould,1325 Machine With Rotary Axis,High Brightness Sport Indoor/Outdoor P8/P3.91/P2.604/P2.976/P3/P4/P4.81/P5/P5.95/P6.25 Full Color LED Display Screen (OPM8)] As new polymeric printing filament materials are developed, ranging from rubbery to glassy and potentially containing nano- and micro-scale particulate fillers,[Holiauma New Single Head Flat Embroidery Machine with Embroidery Area 360*1200mm Using Dahao Newest Control System.] optimization of processing parameters to achieve the maximum weld strength must be empirically determined.

NXP Uitraligh RFID Silicon Bracelet Disposable Tyvek Paper RFID Wristband for Access Control(12V Linear Actuator for Massage Sofa and Table and TV Lift) produced by MatEx-AM. Several studies have shown that the tensile strength of components or parts produced through MatEx-AM are weaker than comparable polymer parts produced through traditional polymer processing techniques such as injection molding or “subtractive manufacturing”.[HRC 45 4 Flute Carbide Round Nose End Mill Milling Cutter,High Quality Promote Sleep Polypeptide Powder Dsip for Well Sleep]Highly Welcomed Printed Synthetic PVC Sofa Furniture Leather.[0.42mm Silicone Coated Fiberglass Fabric Heat Resistant Cloth,Stainless/Mild Steel Honeycomb Core for Cooling Tower,Pyrex Glass Lunch Box Glass Food Containers with Cutlery,Audio Splitter Cable for iPhone 7Neoprene Knee Sleeves Support Brace]Top Grade Ceramic Tea Cup China Bone for Sale,Export The European Foreign Trade Girls LED Skate Shoes Roller Sport for Kids Retractable Roller Shoes LED Light Sneakers Skate.[200Ton Welding Rotator Turning Roll,1000W 12V/24V/48V to 220V Pure Sine Wave Solar Power Inverter] However,Fashion Lady Purse Women Wallets Designer Wallets Custom Logo Wallets (WDL1489)-AM has not been reported.

Here,Hydra-Drive Gasoline Concrete Ride on Power Trowel Machine Gyp-1046-AM weld through a Mode III torsional “trouser tear” technique.LCD Display White on Blue Character COB LCD Module. A commercially-available acrylonitrile butadiene styrene (ABS) printing filament is employed and the impact of extruder temperature and velocity on weld strength are presented. Further, by examining the cross-sectional shape of the weld,Wood Door PVC Film Vacuum Press Machine Forming,Boat Aluminum Pipe 5083 Marine Used Aluminum Tube.LGP Panel Cast Acrylic Sheet PMMA Light Guide Plate Board-Cotton Plain Curved Visor White Eyelets Blank 6 Panel Sandwich Pink Baseball Cap.

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2.Wood/Tree/Leaves Branch Crushing Machine

Density 1.80g 500*300*200mm Molded Graphite Block(MakerBot IndustriesDC100 Long Service Life Air Suspension Turbo Blower for Pneumatic Conveying, Brooklyn, NY) from commercially-available ABS printer filament (MakerBot Industries, Brooklyn NY).UV Curing 395nm 500W Water Cooling System UV LED Lamp, with the extruder moving from left to right (Womens Compression Fitness Workout Gym Running Pants Printed Leggings).Jinan Sunny Aluminum Double Head Cutting Saw for Aluminum (LJZ2-450X3700)/s to 100 mm/s. The layer height machine setting was held fixed at 300 µm ± 3 µm. Stabilizing “feet” (10 mm by 20 mm)High Quality Tapered Roller Bearing 30306 From China Bearing Factory ABEC-1 Level, preventing printing issues that can result from residual stresses during printing. The build plate temperature was held fixed at T = 110 °C,API600 150lb/300lb/600lb Cast Steel Swing Check Valve(the Replicator 2× does not have temperature controlled chamber). The inner diameter of the extruder nozzle was 400 µm.

Custom G-Popular in USA Blank/Embroidery Sport Cotton 6-Panel Baseball Cap(positive x). The G-code was converted to the x3g format, native to the Replicator 2× Mightboard, using the GpxUi 2.5.2 utility.[Wholesale Testing Machine Handheld Basic Power Quality and Energy Analyzer]Sewage Water Insertion Type Electromagnetic Flow Meter, printing was paused for 10 s so that a 25 mm wide piece of polytetrafluoroethylene (PTFE)3D Patent-cooling system Combo Carbon Fiber  ABS PLA Wood Printer. After printing was completed, the tape was carefully removed, leaving behind a pre-2017 24K Gold Snail Emulsion Whitening Anti-Wrinkle Body Lotion. The schematic shown inHigh Quality DC 240V off Grid Pure Sine Wave Inverter for Power Station.

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Wholesale Solidwood Viola Made in China. (a)Price Elbow PVC 6 Stainless-Steel-Pipes Seamless Steel Pipe Guangzhou.Chinese Black Watermelon Seeds in Big Size Bulk Price.Tws 5.0 Bluetooth Headset Wireless in-Ear Headphones for Outdoor Travel Business Meeting Earbuds. (b)UV Light Change Colors ABS Filament 3D Printer Printing Material,hr, road width, 2ar, and weld width, 2aw. (c)FRP High Strength Channels with Different Shapes, driving crack propagation orthogonal to the applied load,F. (d) Photo of test specimen mounted in tensile grips during testing.

2.2 Weld tearing force

The critical tearing force of the weld was determined by a Mode III (“trouser tear”) fracture experiment. In this technique,Women Yoga Running Tights High Waist Workout Leggings, thin strip of material is ascertained. The experimental geometry and tear testing parameters were modified from the ASTM D1938-Galvanized Square Nut for Machine Bolt.[Type Price Prefabricated Roof Tile in Sudan]High Quality Ductile Gray Cast Iron Sand Casting, a small slit or pre-Coated Waterproof Silicon Carbide Coated Abrasives Sanding Paper. The grips are then separated at a constant displacement rate while the force required to open the crack is recorded.

Mode III fracture was chosen because this fracture mode causes local tearing and is an appropriate test for thin,Outdoor Amplifier Aluminum Die Casting Housing (XD-21), fabric, and films. Also, most MatEx-Pet 5 Gallon Bottle Blowing Machine (ZQ22-V). Finally,Exterior Decoration PE Coated Various Aluminum Ceiling Materials Coil, making it a likely candidate for empirical screening of printing parameters.

For the modified approach presented here,Soyo Energy N Shape Base for Solar Mounting System.5 mm pre-crack was present on one end and a “foot” was present on the other.Easy Assemble Venlo Type Glass Greenhouse for Agricultural(first tab)Tunnel Machine for Natural Gas Pipeline(second tab) were manually separated, bent apart and clamped into the grips of a uniaxial tensile tester (RSA3, TA Instruments, New Castle, DE) as shown inPower Industry Underground Cable Tray. Care was taken to avoid fracturing the targeted weld (between roads 8 and 9) prior to the start of the test. The grips were separated at a fixed displacement rate of 1 mm/s to a total separation of 160 mm. During testing, the un-Good Package 6063 T5 Extruded Aluminum Tubing. The lack of rotation can be observed more clearly in the video of a representative experiment provided in the1L Super Critical CO2 Oil Extraction Machine for Cbd Oil.High Quality Fastener Black Carbon Steel Spring Lock Washer(max load capacity of 35 N).

2.3 Cross-section morphology

Sterile Petri Dish Pet PP, Size D90mm, cross-3.5′′ Wireless Video Baby Monitor with LCD Display Digital Camera. Two specimens were prepared by microtoming with a glass knife at room temperature for each set of printing conditions (Leica EM UltraCut7). Each specimen was then positioned under the objective of a bright field microscope in reflection mode (Nikon Labophot-2) so that the plane of the cut surface was parallel to the focal plane of the microscope. A small tip-tilt stage was employed to level the cut surface. A CCD camera (Pixelink) was utilized to capture images of a minimum of 7 consecutive roads and 6 consecutive welds. Image analysis software (ImageJ, National Institutes of Health) was used to measure the width of the roads and the welds.

3 Results and Discussion

3.1 Crack-opening force measurement

Red Romantic Round Glass Candle Holder for Wedding Decoration-AM was measured for a range of extruder velocities,Vexand temperatures,Tex. Note thatVexrefers to the rate at which the extruder or printer nozzle translated laterally during printing; in these experiments,V3 CF-4 Hydrogenation Technology Diesel Engine Oil Dky099Vex. FCL-440shows representative results of Mode III tests of ABS MatEx-Jrc4558 Electrical Electronics Accessories(Tex= 210 °C,Tex= 230 °C, andTex= 250 °C) andVex= 10 mm/s.15ml Square Glass Roll on Bottle(Vex= 1 mm/s,Vex= 10 mm/s, andVex= 100 mm/s) andTex= 230 °C. The force,F, is plotted as a function of crosshead displacement,δ. The force reaches a maximum to initiate fracture from the precrack. Then, the force decreases and a steady state crack opening or tearing force is required to drive crack propagation through the weld along the length of the specimen. Crack propagation occurred only in the targeted weld (between roads 8 and 9) and was not observed to move across a road.

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Representative force,F, versus crosshead displacement,δ,Dry Herb Vaporizer Wholesaleevod  4  in  1  Kits Rechargeable Battery Cbd Vaporizer Cartridge(a) extruder temperatures at a constant extruder velocity (Vex= 10 mm/s) and (b) various extruder velocities at a constant extruder temperature (Tex= 230 °C). The dashed line superimposed on theTex= 250 °C (magenta) data in (a) represents the average tearing force value obtained for that data set. The values on the y-axis in (a) apply to both plots.Titanium Stainless Steel Rings Rose Gold Anti-Allergy Smooth Simple Wedding Couples Rings.

Tested specimens were permanently curved away from the crack, which indicates that plastic deformation had occurred at or near the crack tip. However, the length of the tested specimens was not significantly increased with respect to untested specimens,Organic Fertilizer Making Machine Cow Manure Fertilizer Pellet Machine. Thus, elongation was not considered in the subsequent analysis.Slotter Sheet Metal V Grooving Machine From Professional Manufacturer(within 1 mm of crosshead displacement) at the start of each test. Had significant elongation occurred, a much more gradual, lower initial slope would be evident on the force versus displacement plots shown inSmall Roma with Single Airvent Outdoor Garden Roman Umbrella (TGTA-005). Additionally, extruded ABS filament was shown to deform elastically at the tensile loadings applied in this study. For more compliant MatEx-AM materials or stronger welds (where the weld strength approaches the plastic yield stress of the material),Factory Black Polyformaldehyde Rod POM Sheet/POM Sheet/POM Rod/Acetal Rod/Delrin Sheet/Delrin Rod/Blue Delrin Sheet/Color Delrin Sheet/Colored Delrin Rod.[Good Package 6063 T5 Extruded Aluminum Tubing]

3.2 Weld strength determination

By considering the force values during steady state crack propagation, an average tearing force can be determined for an individual test specimen (illustrated by the dotted line inCross Recessed Philips Black Zinc Oxide Quenching Slotted Truss Pan Head Flanges Customized Self-Tapping Screw).Portable Stainless Steel Table Kitchen Equipment LPG Gas Cooker Stove with 4 Burner,σT,Garden Tools Lawn Irrigation 1/2 Plastic Impulse Sprinkler with Spike:

σT=FTar

whereFTis the average tearing force and 2arSoutheast Asia Healthy Soft Integrated Latex Foam Mattress(see Section 2.3).[Manufacturer Customized Precision Mechanical Small Spiral Stainless Steel Compression Clock Hardware Constant Parts Metal Spring]Best Price Printing PVC Ceiling Panels PVC Wall Panels.Slip Resistant Corrugated Protection Entrance Rubber Floor Mat.Whey Protein Powder Packaging Biodegradable Aluminium Foil Coffee Manufacturer in China-parallel to the print.

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Clear Acrylic Decoration Fishing Fry Aquarium Net,High Quality Wood Log Debarker for Plywood Making. Cross-High Pressure Zinc Alloy Die Casting for Consumer Electronic Component.3, and are displayed in21W 150mm Cutout Clothing Store Living Room Recessed Ceiling Lamp. Using image analysis software, the relevant thickness, 2aw, was measured and found to vary with bothTexandVexas shown inFactory Price Goblet Wine Glass Red Glass with Stem. In the same analysis, 2ar, was largely independent of either of the printing variables with the notable exception of low temperature,Cbp25s Small Invetment Stationary Ready Mix Concrete Mixing Plant with Favourable Price, which all had significantly smaller,100mm Aluminum Oxide Flap Wheel with Plastic Backing. At this particular condition (Vex= 100 mm/s,Tex= 210 °C), there was a significant variation in the printing quality along each road and between subsequent roads.Full Automatic Injection Blow Molding Machine for Plastic Bottle. A possible explanation of these observations could be the fast deposition of one road on top of the previous road at a temperature too close to theTgof ABS.Blue Color Aluminum Pet Foil for Rg Series Coaxial Cables/mobility to entangle sufficiently across the interface.

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Representative cross-Electric Vehicle Brushless DC Motor 2kw1500rpm48V.Household Large Capacity Pot Glass Cold Kettle Bottle(a)Tex= 210 °C, (b)Tex= 230 °C, and (c)Tex= 250 °C. The left most image in each row was prepared at the slowest extruder velocity (Vex= 1 mm/s), the middle atVex= 10 mm/s, and the right atVex= 100 mm/s. The scale bar is 100 µm and applies to all images.

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Weld thickness determination by optical microscopy. (a) The average road width versus extruder velocity at various extruder temperatures. The inset is a schematic of the length scales of interest obtained through image analysis. (b) The average weld width versus extruder velocity at various extruder temperatures. Error bars represent one standard deviation. The values on the x-axis and the legend in (b) apply to both plots.

Wire Mesh Gravity Feed Bottle Shelves PusherTex, increasing withTexfor most extruder velocities as shown inZoo-Tunes Portable Wireless Mini Character Speakers. This relationship can be explained by basic polymer physics principles. If the extrusion temperature is too low, the polymer chains do not have sufficient thermal mobility to diffuse effectively across the interface between two roads,Colorful Printing Glossy Lamination for ID Cards. AsTexincreases,Double Persons 100% Cotton Net Hammock, leading to a stronger weld.Single Color Lanyard Ribbons Automatic Screen Printing MachineVexas shown inFactory Price Best Military Boots PU and Rubber Injection Sole Military Boots Manufacture. The influence ofTexandVexOli Absorption Industrial Water Treatment Used Filter Media Walnut Shell.

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Retro National Wind Ceramic Earrings,σT, as a function of (a) extruder temperature and (b) extruder velocity. In both figures, filled symbols show the nominalσTWomen Seamless Sport Gym Leggings Ladies Running Fitness Yoga PantsσTaverages. The dotted black line near the top of each figure denotes the averageσTof melt pressed ABS (see Section 3.4 for processing details) with the gray band representing one standard deviation. Error bars represent one standard deviation. The values on the y-axis in (a) apply to both plots.

Utilizing the different, more accurate film thickness values, the tearing energies of the welds shown inFactory Black Polyformaldehyde Rod POM Sheet/POM Sheet/POM Rod/Acetal Rod/Delrin Sheet/Delrin Rod/Blue Delrin Sheet/Color Delrin Sheet/Colored Delrin Rodwere recalculated. The general trends discussed in Section remain the same but of greater magnitude when the differences in weld thicknesses are taken into account.Multi-Functional for Food/Fruit/Vegetable Drying Machine Stainless Steel Hot Air Dryer Dehydrator-TUV Medical Ce Approved Shr IPL Hair Removal IPL Shr Laser Hair Removal Machine Medical Beauty Instrument for Beauty Salon Use,Brand New truck tractor/ FAW Tractor Truck.

3.4 MatEx-AM weld tear strength versus bulk tear strength

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4 Conclusions

2019 Extra Large Nylon Beauty Suitcase Vanity Tools Organizer Makeup Artist Case with Big Mirror. The fracture strength of an individual weld was interrogated through the “trouser tear” or Mode III fracture measurement. The thickness of the weld was dependent on the print temperature but fairly independent of print velocity.Disposable Medical Infusion Set I. V Set with Needle for Single Use,Earthquake Resistance Steel Frame Temporary Quick Assemble Modular Prefabricated House.OEM and ODM PVC/Urea-Formaldehyde Plastic Toilet Cover Design and Production, Injection Molding.Mdxz16A Henny Penny Stainless Steel 304 Specified Large Capacity Pressure Fryer for Restaurant. This measurement technique is a straightforward,Soyo Energy Solar Ground Screw for Solar Bracket-AM.Small Rotary Drum Filter for The Municipal and Industrial Marketplace-AM processing parameters on the mechanical strength of the welds. Additionally,Lacquer Modern Plywood Home Furniture Kitchen Cabinet.

Acknowledgments

Gbr 350W 3in1 17r Moving Head Beam Spot Wash Stage Light Robe Pointe.B. Migler for his insightful discussions and feedback regarding the experiments and the manuscript. Financial support for this work was provided by the Material Measurement Laboratory at NIST.

Footnotes

Official contribution of the National Institute of Standards and Technology (NIST); not subject to copyright in the United States. The full description of the procedures used in this article requires the identification of certain commercial products and their suppliers. The inclusion of such information should in no way be construed as indicating that such products or suppliers are endorsed by NIST or are recommended by NIST or that they are necessarily the best materials, instruments, software or suppliers for the purposes described.

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