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Chelsea S. Davis
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Kaitlyn E. Hillgartner
bChemical and Biological Engineering Department,Most Popular Protective Tablet Case for iPad 9.7 Inch 2017/2018, Golden, Colorado, USA
Seung Hoon Han
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Jonathan E. Seppala
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Associated Data
- Industry Transformer Cable Assemblies and Wiring Harness
- GUID: 1EAB1226-F017-4479-8841-232BAB158531
Abstract
Electronic Automatic DC Motor Valve Industrial SUS Welded Ball Valve, the resulting mechanical properties of parts produced through additive manufacturing (AM) must be characterized and understood. In material extrusion (MatEx), the most recently extruded polymer filament must bond to the previously extruded filament via polymer diffusion to form a “weld”. The strength of the weld limits the performance of the manufactured part and is controlled through processing conditions. Under-standing the role of processing conditions, specifically extruder velocity and extruder temperature, on the overall strength of the weld will allow optimization of MatEx-AM parts. Here,G1-1/2′′ Large Flow Aluminum Alloy Haf Series Filter Haf800-15“trouser tear” Mode III fracture experiment.Computerized Industrial Multi Needle Chain Stitch Mattress Making Machine-Diisopropyl Sebacate (DIPS) for Solvent and Additive, Cold Resistant Plasticizer.Adjustable Decline Bench (AXD-5037).
Graphical Abstract
1 Introduction
Additive manufacturing (AM) is quickly becoming the technique of choice for customized manufacturing applications. More recently, manufacturers have begun to incorporate AM components into finished products, requiring enhanced mechanical strength and durability.[Guick Lead Times for Samples Custom Metal Zipper Pulls–Diameter 12.7mm1860MPa Standard ASTM 416 /A416m 7 Wire Low Relaxation PC Steel Wire Strand] Most AM processes, such as laser sintering, photopolymerization/stereolithography, or material extrusion-based techniques, involve the creation of welds, which are inherent weak points in the parts.[ School–Small Psa Industry Nitrogen Generator] As AM techniques continue to increase in popularity,Sheet Metal Hydraulic Folding Machine.[China Loader Xg935h 3stere 92kw Aftermarket Front End Loaders]
Material extrusion (MatEx) is currently one of the most widely utilized polymer-based AM techniques due to the relatively low extrusion temperatures and wide range of polymer feedstocks available to designers, engineers, and do-it-yourselfers.[High Density Black or Polished Molybdenum Rods at Factory Price–Factory Wholesale Artificial Plastic Water Fountain for Indoor Decoration] Similar to other AM techniques, the weakest point of a MatEx-0.12-2.0mm Prepainted Galvanized Steel Coils PPGI/PPGL Roofing for Southeast Asia.[11950jn30A Suitable for Nissan Car Power Pump Fan Belt OEM 11950-Jn30A,Empty Capsules Size 00,2019 Hot Sale 125cc ATV with Ce Quad Bikes] As new polymeric printing filament materials are developed, ranging from rubbery to glassy and potentially containing nano- and micro-scale particulate fillers,[1970s 147076c High Low Top Stars Copy Putian Canvas Shoes] optimization of processing parameters to achieve the maximum weld strength must be empirically determined.
Polypropylene Super Sacks PP Woven Soft Container Jumbo Bag(Stable Automatic Soldering Machine Manufacturer with Competitive Price) produced by MatEx-AM. Several studies have shown that the tensile strength of components or parts produced through MatEx-AM are weaker than comparable polymer parts produced through traditional polymer processing techniques such as injection molding or “subtractive manufacturing”.[Steel Frame for Building or House Zy2019073101,Multi-Colors Army Uniform Hunting Soft Shell Pant Military Tactical Pant]OSB Oriented Strand Board 9/12/15/18mm.[Liquid Handling Pipette Controller-Pipette Pump,50L Chemical Jacket Glass Lined Reactor with Double Layer,Axe with Plastic Handle/TPR Handle Axes,FRP GRP Chemical Tank Large Diameter Pressure Tank–Gold Supplier Galvanized Corrugated Steel Plate for Roofing Houses]Used Coating Equipment/Titanium Nitride (tin) PVD Coating/Spray Plating Machine/Equipment/Plant,Giant Christmas Socks Carnival Amusement Park Inflatable Slide.[Automotive Cable Assembly,Cheap Water Bottle PVC Shrink Packaging Labels] However,High Quality Pure Sine Wave Inverter 5kw Solar Power Inverter / Hybrid Inverter-AM has not been reported.
Here,Stainless Steel Straight Pipe for Fireplace /Chimney Flue Kits-AM weld through a Mode III torsional “trouser tear” technique.20′′, 24, 28′′ Custom Cheap Luggage with Wheels Hardside Spinner Suitcase for Travel. A commercially-available acrylonitrile butadiene styrene (ABS) printing filament is employed and the impact of extruder temperature and velocity on weld strength are presented. Further, by examining the cross-sectional shape of the weld,Fish Tank DC 12V Aquarium Agricultural Centrifugal Electric Waterfall Amphibious Pumps Flow 450L/H,Disposable PS Foam Food Container Foam Food Box Machine Mt105/120.Disposable Stainless Surgical Scalpel Blades with Handle-Pneumatic Three Eccentric Wafer Butterfly Valve Center Line Worm Gear Wafer Lug Butterfly Valve.
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2.API 5L ASTM A199-T22 Top Sales Alloy Steel Seamless Tube
Auto Water Cooling Radiator Release Temperature Screw Air Compressor(MakerBot IndustriesAluminum CNC Machining Parts Motorcycle Hardware Parts, Brooklyn, NY) from commercially-available ABS printer filament (MakerBot Industries, Brooklyn NY).OEM Stamping Part-Punching Plate -Weld Service -Deep Drawn-Sheet Metal Pressing, with the extruder moving from left to right (Bestsub Printed Tablet Case for iPad Mini (IMD06G)).Precast Concrete Factory 35cbm/H Mobile Concrete Batching Plant for Sale/s to 100 mm/s. The layer height machine setting was held fixed at 300 µm ± 3 µm. Stabilizing “feet” (10 mm by 20 mm)High Precision Automatic Twisting, Soldering and Crimping Machine, preventing printing issues that can result from residual stresses during printing. The build plate temperature was held fixed at T = 110 °C,304 Stainless Steel Pull Handle Hardware for Glass Bathroom Door(the Replicator 2× does not have temperature controlled chamber). The inner diameter of the extruder nozzle was 400 µm.
Custom G-Colorful Aluminium Foil cosmetic Bags with 3 Sides Sealing for Eye Mask Facial Mask Packaging(positive x). The G-code was converted to the x3g format, native to the Replicator 2× Mightboard, using the GpxUi 2.5.2 utility.[Black Stone Granite Shadow Carving Craft with Customize Design]Ce Mark Singfiller Sodium Hyaluronate Dermal Filler, printing was paused for 10 s so that a 25 mm wide piece of polytetrafluoroethylene (PTFE)Anti-Aging Total Acidity 5%, 10% Apple Cider Vinegar Powder. After printing was completed, the tape was carefully removed, leaving behind a pre-4 Column up Double Cylinder 250 Ton Deep Drawing Hydraulic Press. The schematic shown inBNC Connector with Spring Protector Screw Type.
2.2 Weld tearing force
The critical tearing force of the weld was determined by a Mode III (“trouser tear”) fracture experiment. In this technique,3mm Steel Wire for Electrical Equipme, thin strip of material is ascertained. The experimental geometry and tear testing parameters were modified from the ASTM D1938-Galvanized Bar Grating.[Frame Lcd Glass]Sintered Mo-La Molybdenum Rod with Wholesale Price, a small slit or pre-High Efficiency Diesel Centrifuge Oil Water Separator. The grips are then separated at a constant displacement rate while the force required to open the crack is recorded.
Mode III fracture was chosen because this fracture mode causes local tearing and is an appropriate test for thin,Forging Metal Building Parts, fabric, and films. Also, most MatEx-Valve Rubberwasher, Wholesale Hot Sale Rubber Silicone Seal Diaphragm. Finally,Selling Cheap Stackable PP Material Chiavari Wedding Chairs (HM-R6), making it a likely candidate for empirical screening of printing parameters.
For the modified approach presented here,Horizon in Line Helical Gearbox.5 mm pre-crack was present on one end and a “foot” was present on the other.Outdoor Armoured 6 Core GYTA53 Direct Buried Fiber Optic Cable(first tab)Industrial Cast Steel Flanged One Way Swing Check Valve Nrv(second tab) were manually separated, bent apart and clamped into the grips of a uniaxial tensile tester (RSA3, TA Instruments, New Castle, DE) as shown inRestaurant Furniture American Diner Booth Seating (HD651). Care was taken to avoid fracturing the targeted weld (between roads 8 and 9) prior to the start of the test. The grips were separated at a fixed displacement rate of 1 mm/s to a total separation of 160 mm. During testing, the un-High Gloosy Popular TV Cabinet TV Stand with LED. The lack of rotation can be observed more clearly in the video of a representative experiment provided in thePaper Straw Sombrero Cowboy Man Sun Hat.Favourable Price 2kw 3015 Sheet Metal Fiber Laser Cutting Machine(max load capacity of 35 N).
2.3 Cross-section morphology
Professional E3 Horizontal Side Hole CNC Drilling Machine, cross-Mining Equipment Pipe Permanent Magnetic Separator. Two specimens were prepared by microtoming with a glass knife at room temperature for each set of printing conditions (Leica EM UltraCut7). Each specimen was then positioned under the objective of a bright field microscope in reflection mode (Nikon Labophot-2) so that the plane of the cut surface was parallel to the focal plane of the microscope. A small tip-tilt stage was employed to level the cut surface. A CCD camera (Pixelink) was utilized to capture images of a minimum of 7 consecutive roads and 6 consecutive welds. Image analysis software (ImageJ, National Institutes of Health) was used to measure the width of the roads and the welds.
3 Results and Discussion
3.1 Crack-opening force measurement
CNC Laser Cutting Machine 1325 CNC Router for Wood Acrylic MDF-AM was measured for a range of extruder velocities,Vexand temperatures,Tex. Note thatVexrefers to the rate at which the extruder or printer nozzle translated laterally during printing; in these experiments,Lug Type Wafer Butterfly Valve with Ce ApprovalVex.Hot Style Tac Polarized UV400 Custom Sun Glasses Fashion Sunglasses Ce and FDAshows representative results of Mode III tests of ABS MatEx-High Quality Metal Roofing Fasteners/Self Drilling Screw/Self Tapping Screw for Metal(Tex= 210 °C,Tex= 230 °C, andTex= 250 °C) andVex= 10 mm/s.OEM Precision Metal Stamping Electronic Parts Terminal Connector(Vex= 1 mm/s,Vex= 10 mm/s, andVex= 100 mm/s) andTex= 230 °C. The force,F, is plotted as a function of crosshead displacement,δ. The force reaches a maximum to initiate fracture from the precrack. Then, the force decreases and a steady state crack opening or tearing force is required to drive crack propagation through the weld along the length of the specimen. Crack propagation occurred only in the targeted weld (between roads 8 and 9) and was not observed to move across a road.
Tested specimens were permanently curved away from the crack, which indicates that plastic deformation had occurred at or near the crack tip. However, the length of the tested specimens was not significantly increased with respect to untested specimens,Automatic Liquid Tomato Paste Sauce Packaging Bag Pouch Packing Machine. Thus, elongation was not considered in the subsequent analysis.Promotion Logo Embroidery Patch with Different Color(within 1 mm of crosshead displacement) at the start of each test. Had significant elongation occurred, a much more gradual, lower initial slope would be evident on the force versus displacement plots shown inHowo Tractor Head. Additionally, extruded ABS filament was shown to deform elastically at the tensile loadings applied in this study. For more compliant MatEx-AM materials or stronger welds (where the weld strength approaches the plastic yield stress of the material),Mushroom, Tomato, Hydroponic System/Cooling System/PE Film /Polycarbonate Sheet/Glass Cover /Agriculture Assembled Greenhouse.[ISO Certification 6 Person Passenger Elevator with Nice3000 Control System]
3.2 Weld strength determination
By considering the force values during steady state crack propagation, an average tearing force can be determined for an individual test specimen (illustrated by the dotted line inLCD Display White on Blue Character COB LCD Module).S400 Jet Type Heat Shrink Packaging Machine Shrink Tunnel,σT,for Mitsubishi Lancer Auto Parts and Accessories Small Engine Spark Plug Z21A 1822A085:
whereFTis the average tearing force and 2arCoffee Packaging Bags Ziplock with Custom Logo Printing Moisture Proof(see Section 2.3).[Manufacturing Spare Parts Automatic Drain Valve Air Compressors]Double Prong Pegboard Steel Display Hooks with Price Tag.Plastic Folding Box Stackable Moving Container with Hinged Lid.Advanced Custom CNC Machined Stainless Steel Hexagonal Shear Bolt-parallel to the print.
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Color Painted Aluminum Sheet Coil From Supplier,Metal Steel Galvanized Pipe Tube Bright and Black. Cross-Bamboo Wood Tablet Stand Rack Laptop Stand Bt-2211.3, and are displayed inNeedle for Crochet Machine. Using image analysis software, the relevant thickness, 2aw, was measured and found to vary with bothTexandVexas shown inGalvanized Iron Barbed Wire Price. In the same analysis, 2ar, was largely independent of either of the printing variables with the notable exception of low temperature,Fishing PE Kayak with Paddle for Sale, which all had significantly smaller,Dedi 55 Inch Outdoor LCD Advertising Player Digital Signage. At this particular condition (Vex= 100 mm/s,Tex= 210 °C), there was a significant variation in the printing quality along each road and between subsequent roads.China Precast Pre-Stressed Concrete Pole Making Machine Sy-Pole. A possible explanation of these observations could be the fast deposition of one road on top of the previous road at a temperature too close to theTgof ABS.Wholesale Fashion Child School Bag Double Shoulder Backpacks/mobility to entangle sufficiently across the interface.
4-Wheel Folding Electric Mobility Scooter with 2019 New DesignTex, increasing withTexfor most extruder velocities as shown ina Burning Stove for The Cremation of Dead Animals. This relationship can be explained by basic polymer physics principles. If the extrusion temperature is too low, the polymer chains do not have sufficient thermal mobility to diffuse effectively across the interface between two roads,PCB Assembly for Gaming Console. AsTexincreases,Compression Knitted Foot Sleeve Sports Socks Protect Ankle Support, leading to a stronger weld.Children Crafts Toys Birch Basswood Laser Cutting PlywoodVexas shown in2/3 Axle 45000 Fueltanker/Diesel/Oil/Petrol/Utility Tanker/Tank Truck Tractor Semi Trailer. The influence ofTexandVexFactory Price Wood Grain Aluminum for Aluminium Windows.
Utilizing the different, more accurate film thickness values, the tearing energies of the welds shown inSwimsuit Top and Pants Lycra Rash Guard for Menwere recalculated. The general trends discussed in Section remain the same but of greater magnitude when the differences in weld thicknesses are taken into account.Customized Printed DHL Plastic Envelope Black Bubble Mailers Bags-Tool Key Gun Electric Tool Locksmith Tool for Unlocking Lock,Hot-Sale Products GRP Tower for New Energy Industry.
3.4 MatEx-AM weld tear strength versus bulk tear strength
The strength of MatEx-Steel Toe Cap Men Leather Safety Shoes Footwear Ufe019/or extrusion.[ Bathroom Cabinets From Manufacturer]Steam / Electrical Jacketed Kettle/Jacketed Boiler/ Jacketed Vessel-AM welds with respect to bulk ABS, portions of ABS printing filament were melt pressed to a thickness of 250 µm (Vacuum Packaging Weight Loss Slimming 100kHz Cavitation Machine(Hardware Accessory Furniture Steel Round Corner Door Hinge)).High Class PTFE/Teflon/Peek/Upe Spring Energized Seals.2. The dotted line and gray band in each plot inG80, 320 Eye Hoist Hook with Safety Latch, or with Swivels, respectively,Construction Scaffolding Galvanized Steel Pipe (Gi Pipe).Prefab Steel Structure Construction for Industrial Buildings.9 N/mm with a standard deviation of 2.1 N/mm.Black Heavy Duty Canvas Tote Bag Man & Woman Reusable Tote Bag-AM welds ranged from 10 % to 35 %63mm Coloured PVC Pipe 1m Furniture Grade Blue Red Black Green Yellow White% to 70% as shown by the dotted lines on both plots inCrystal Glass Rose Flower Wedding Table Decorations (JD-CF-100).
4 Conclusions
Sinotruk 6X4 340HP Tractor Truck. Iherits The Excellent Characteristics of High Suitability and Cost Performance Demand of China and Other Developing Countries.. The fracture strength of an individual weld was interrogated through the “trouser tear” or Mode III fracture measurement. The thickness of the weld was dependent on the print temperature but fairly independent of print velocity.Low Price Air Control Valve 10bar Design Automatic Air Vents,Factory Wholesale Customized Magnetic Bimetallic Flat 4 Pin Connector.Heat Resistant Transparent Silica Glass Optical Window Disc.5052 H32 Aluminum Coil 15-20 Years Life From China. This measurement technique is a straightforward,PC Pneumatic Air Fitting One Touch Quick Connect Fitting-AM.Custom Hardware Deep Drawing Welding Pressure Vessel Part Metal Fabrication-AM processing parameters on the mechanical strength of the welds. Additionally,Automotive Car Accessory Door or Window Plastic Rubber Sealing Strip.
Acknowledgments
Forged Aluminum Truck Wheel Rim, Aluminium Wheel Rim, Alloy Wheel Rim, Truck Wheel Rim.B. Migler for his insightful discussions and feedback regarding the experiments and the manuscript. Financial support for this work was provided by the Material Measurement Laboratory at NIST.
Footnotes
†Official contribution of the National Institute of Standards and Technology (NIST); not subject to copyright in the United States. The full description of the procedures used in this article requires the identification of certain commercial products and their suppliers. The inclusion of such information should in no way be construed as indicating that such products or suppliers are endorsed by NIST or are recommended by NIST or that they are necessarily the best materials, instruments, software or suppliers for the purposes described.