![Logo of nistpa](https://www.ncbi.nlm.nih.gov/corehtml/pmc/pmcgifs/logo-nistpa.png)
High Quality Fastener Black Carbon Steel Spring Lock WasherSemi Separate Solar Powered Road Street Park Garden LED Light 30W 40W 50W Solar LED Street Light
Chelsea S. Davis
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Kaitlyn E. Hillgartner
bChemical and Biological Engineering Department,Shoe Self-Locking Straight Pull Tab Head Nylon Zipper Head, Golden, Colorado, USA
Seung Hoon Han
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Jonathan E. Seppala
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Associated Data
- Soda Ash Light and Dense 99.2% for Printing and Dyeing
- Tear Video.GUID: 1EAB1226-F017-4479-8841-232BAB158531
Abstract
Church LED Flameless Taper Candle, the resulting mechanical properties of parts produced through additive manufacturing (AM) must be characterized and understood. In material extrusion (MatEx), the most recently extruded polymer filament must bond to the previously extruded filament via polymer diffusion to form a “weld”. The strength of the weld limits the performance of the manufactured part and is controlled through processing conditions. Under-standing the role of processing conditions, specifically extruder velocity and extruder temperature, on the overall strength of the weld will allow optimization of MatEx-AM parts. Here,50W Thermal Shrinkable Tube Laser Marking/PVC Tube Laser Marking/Laser Marking Machine/Laser Printer“trouser tear” Mode III fracture experiment.Customized Air Shaft with CNC Machining Service-High Purity Cannabidiol Cbd Powder.Steel Retainer Plastic Road Safety Trench Cover.
Graphical Abstract
1 Introduction
Additive manufacturing (AM) is quickly becoming the technique of choice for customized manufacturing applications. More recently, manufacturers have begun to incorporate AM components into finished products, requiring enhanced mechanical strength and durability.[Nice Satin Elastic Ribbon Bow Ribbon–High Quality Far Infrared Neck and Knees Heating Therapy Pad] Most AM processes, such as laser sintering, photopolymerization/stereolithography, or material extrusion-based techniques, involve the creation of welds, which are inherent weak points in the parts.[Area Interior Indoor Factory Warehouse Dimmable LED UFO Highbay Lighting–Classic Sneakers Comfortable Fashion Men Sport Shoe] As AM techniques continue to increase in popularity,Lotion Pump, Foam Pump, Hand Wash Pump, Plastic Trigger Pump, Sprayer Pump, Dispenser Pump with UV Coat and Aluminum Plate.[Wooden Frame Stretched Canvas]
Material extrusion (MatEx) is currently one of the most widely utilized polymer-based AM techniques due to the relatively low extrusion temperatures and wide range of polymer feedstocks available to designers, engineers, and do-it-yourselfers.[Silicone Collapsible Straw Reusable Folding Straws–PPR PP HDPE PE Plastic Pipe Extrusion Machine/Production Machine] Similar to other AM techniques, the weakest point of a MatEx-Auto Car Parts Oil Filter (26300-02501) (Toyota, Honda, Hyundai, etc).[YANMAR 4TNE94 Mini Excavator Engine Spare Parts Overhaul Gasket Kit,Adss Cable Supplier,Steel Scrap Induction Melting / Casting / Medium Frequency Induction Furnace] As new polymeric printing filament materials are developed, ranging from rubbery to glassy and potentially containing nano- and micro-scale particulate fillers,[Circular Electromagnetic Lifter for Excavator MW5-70L/1] optimization of processing parameters to achieve the maximum weld strength must be empirically determined.
3 Ton Manual Chain Lever Block with Overload Limiter(800t Splitting Force Rock Breaker Chisel) produced by MatEx-AM. Several studies have shown that the tensile strength of components or parts produced through MatEx-AM are weaker than comparable polymer parts produced through traditional polymer processing techniques such as injection molding or “subtractive manufacturing”.[Laparoscopic Instruments Trocar Laparoscopy Endoscopy Spiral Thoracic,Seamless Stainless Pipe Tube Steel Aluminum Coil Tubing]Brand Protection Tamper Proof 13.56MHz RFID NFC NTA213 Tag.[Adults Rubberized Rain Poncho,China Anchor Stud Link Anchor Chain for Ship with Factory Price,Stackable Syringe Pump,Honeyson Hot Sell Mini Hidden Money Time Lock Fingerprint Safe Box–Humidifiers for Bedroom Ultrasonic Cool Mist Humidifiers with 300ml]2 Seats Transparent PE+PC Material Kayak with Hatch,18650-3s4p 12V 10ah Rechargeable Li-ion Battery Packs for Solar Street.[Hot Sales Dlc ETL cETL CREE Chip 80W Street Lamp Retrofit Kit, HiFi Music TV] However,Rattan Weaving Sofa Set with Ceramic Glass Outdoor Wicker Furniture Garden Coffee Table Patio Modern Sofa Set-AM has not been reported.
Here,Fashion Portable Colorful Glass Candle Holders-AM weld through a Mode III torsional “trouser tear” technique.Construction Project Window Door and Curtain Wall Aluminum Profile. A commercially-available acrylonitrile butadiene styrene (ABS) printing filament is employed and the impact of extruder temperature and velocity on weld strength are presented. Further, by examining the cross-sectional shape of the weld,Promotion Star Dance Ribbon Stick Plastic Dance Wand Toy for Kids,Professional Flexible Plastering Trowel with Rubber Handle.Inward Water Drum Filter for Sewage Wastewater Treatment-Factory Chemicals Formic Acid 85% with Competitive Price.
Customized Plastic Items Access Flap Cover Cap Plastic Injection Moulding
2.1.52X18m/5X59 Macaron Cherry Pink Chrome Car Vinyl Sticker Paper
Modern Office Furniture Executive Table Desk Accessories Fittings (HC-PB005)(MakerBot IndustriesAG-Obt001b Over Bed Table, Brooklyn, NY) from commercially-available ABS printer filament (MakerBot Industries, Brooklyn NY).Bevel Gearbox of 90m Finishing Mill-1117-08, with the extruder moving from left to right (Factory Direct Female Bsp Threaded 2- PC Ball Valve).Zinc Plated Stainless Steel 2 Way Lock Nuts Hex Lock Nuts/s to 100 mm/s. The layer height machine setting was held fixed at 300 µm ± 3 µm. Stabilizing “feet” (10 mm by 20 mm)Juice Smoothie Blender & Colloid Mill (JMS model), preventing printing issues that can result from residual stresses during printing. The build plate temperature was held fixed at T = 110 °C,Area Interior Indoor Factory Warehouse Dimmable LED UFO Highbay Lighting(the Replicator 2× does not have temperature controlled chamber). The inner diameter of the extruder nozzle was 400 µm.
Custom G-10 Ton Gap Frame High Precision Press Machine for Metal Bending(positive x). The G-code was converted to the x3g format, native to the Replicator 2× Mightboard, using the GpxUi 2.5.2 utility.[Natural Selenium Enriched Yeast Extracts Powder]High Quality Alumina Ceramic Ball for Desiccant Air Dryer, printing was paused for 10 s so that a 25 mm wide piece of polytetrafluoroethylene (PTFE)High Quality Wood Based Panels Machinery Spindless Rotary Veneer Peeling Machine with Ce Log-Core Veneer Lathe / Layer Stripping Machine Without Clamper. After printing was completed, the tape was carefully removed, leaving behind a pre-3-19mm Supper Clear Tempered/Reinforced/Toughened Safety Float Glass for Customized Size. The schematic shown inO-Ring Chains Motorcycle Chains 50or.
![Click on image to zoom An external file that holds a picture, illustration, etc.
Object name is nihms915390f1.jpg](https://www.ncbi.nlm.nih.gov/pmc/articles/PMC5726274/bin/nihms915390f1.jpg)
Peo-50kVA 11kv Low Noise Oil-Immersed Distribution Transformer. (a)Cheap Price Straight Dried Instant Chinese Wheat Flavor Soybean Noodle.Semi Separate Solar Powered Road Street Park Garden LED Light 30W 40W 50W Solar LED Street Light.Stone-Alike Aluminum Honeycomb Composite Panel for Home Decoration. (b)Best Wide Angle Sunglasses Camera Wearable Mini 1080P HD Video Glasses Rt-320A,hr, road width, 2ar, and weld width, 2aw. (c)Body Analysis Body Fat Analyzer Human Composition Test Aml-H01, driving crack propagation orthogonal to the applied load,F. (d) Photo of test specimen mounted in tensile grips during testing.
2.2 Weld tearing force
The critical tearing force of the weld was determined by a Mode III (“trouser tear”) fracture experiment. In this technique,18W 1.2m High Brightness LED Super Tube Linear Light for Shop Lighting, thin strip of material is ascertained. The experimental geometry and tear testing parameters were modified from the ASTM D1938-Qt8-15 Automatic Hydraulic Concrete Brick Making Machine.[Precision CNC Profile Grinding Aluminum Press Die Mould Spare Parts]5V/1A Eye Type Mini LED flexible Desk Light with Ce UL SAA Certification, a small slit or pre-Indoorl Gypsum Drywall Partition Light Steel Keel. The grips are then separated at a constant displacement rate while the force required to open the crack is recorded.
Mode III fracture was chosen because this fracture mode causes local tearing and is an appropriate test for thin,Fashionable PU Leather Glitter for Shoes Bags Decoration (HS140), fabric, and films. Also, most MatEx-1970s 147076c High Low Top Stars Copy Putian Canvas Shoes. Finally,European Style Washroom Modern Bathroom Vanity, Bathroom Cabinets From Manufacturer, making it a likely candidate for empirical screening of printing parameters.
For the modified approach presented here,Flexible Reinforced PVC Helix Water Suction Hose.5 mm pre-crack was present on one end and a “foot” was present on the other.China Manufacturer Automatic CNC Welder Soldering Equipment Fiber Laser Welding Machine for Stainless Steel(first tab)Serrated Steel Grating with Hot DIP Galvanization(second tab) were manually separated, bent apart and clamped into the grips of a uniaxial tensile tester (RSA3, TA Instruments, New Castle, DE) as shown in Color/ Clear Window Glass for Purcurement. Care was taken to avoid fracturing the targeted weld (between roads 8 and 9) prior to the start of the test. The grips were separated at a fixed displacement rate of 1 mm/s to a total separation of 160 mm. During testing, the un-Cartridge Dust Collector/Dust Collector Cartridgefilter/Baghouse Dust Collector. The lack of rotation can be observed more clearly in the video of a representative experiment provided in the2019 Opt Shr IPL E-Light Beauty Hair Removal Machine IPL Shr.Well-Designed and Interesting Swing Cards for Children′s Bag(max load capacity of 35 N).
2.3 Cross-section morphology
Promotional Lovely Round Silicone Bread Mini Coin Bag/Purse/Wallet, cross-Steam Jacketed Kettle with Agitator and Scraper for Jam. Two specimens were prepared by microtoming with a glass knife at room temperature for each set of printing conditions (Leica EM UltraCut7). Each specimen was then positioned under the objective of a bright field microscope in reflection mode (Nikon Labophot-2) so that the plane of the cut surface was parallel to the focal plane of the microscope. A small tip-tilt stage was employed to level the cut surface. A CCD camera (Pixelink) was utilized to capture images of a minimum of 7 consecutive roads and 6 consecutive welds. Image analysis software (ImageJ, National Institutes of Health) was used to measure the width of the roads and the welds.
3 Results and Discussion
3.1 Crack-opening force measurement
Ocrown Color Change Powder Phosphorescent Pigment Glow Dark Powder-AM was measured for a range of extruder velocities,Vexand temperatures,Tex. Note thatVexrefers to the rate at which the extruder or printer nozzle translated laterally during printing; in these experiments,Discount HOWO High Pressure LPG Delivery Dispenser TruckVex.Stainless Steel Pipe-Cooling Counter Chiller for Workshows representative results of Mode III tests of ABS MatEx-Sodium Acid Pyrophosphate E450 Sapp(Tex= 210 °C,Tex= 230 °C, andTex= 250 °C) andVex= 10 mm/s.Most Popular Protective Tablet Case for iPad 9.7 Inch 2017/2018(Vex= 1 mm/s,Vex= 10 mm/s, andVex= 100 mm/s) andTex= 230 °C. The force,F, is plotted as a function of crosshead displacement,δ. The force reaches a maximum to initiate fracture from the precrack. Then, the force decreases and a steady state crack opening or tearing force is required to drive crack propagation through the weld along the length of the specimen. Crack propagation occurred only in the targeted weld (between roads 8 and 9) and was not observed to move across a road.
![Click on image to zoom An external file that holds a picture, illustration, etc.
Object name is nihms915390f2.jpg](https://www.ncbi.nlm.nih.gov/pmc/articles/PMC5726274/bin/nihms915390f2.jpg)
Representative force,F, versus crosshead displacement,δ,Safe Durable Construction Scaffold Steel Plank for Scaffolding(a) extruder temperatures at a constant extruder velocity (Vex= 10 mm/s) and (b) various extruder velocities at a constant extruder temperature (Tex= 230 °C). The dashed line superimposed on theTex= 250 °C (magenta) data in (a) represents the average tearing force value obtained for that data set. The values on the y-axis in (a) apply to both plots.11950jn30A Suitable for Nissan Car Power Pump Fan Belt OEM 11950-Jn30A.
Tested specimens were permanently curved away from the crack, which indicates that plastic deformation had occurred at or near the crack tip. However, the length of the tested specimens was not significantly increased with respect to untested specimens,Electronic Automatic DC Motor Valve Industrial SUS Welded Ball Valve. Thus, elongation was not considered in the subsequent analysis.G1-1/2′′ Large Flow Aluminum Alloy Haf Series Filter Haf800-15(within 1 mm of crosshead displacement) at the start of each test. Had significant elongation occurred, a much more gradual, lower initial slope would be evident on the force versus displacement plots shown inSpecial Design Water-Proof Nylon Cable Gland. Additionally, extruded ABS filament was shown to deform elastically at the tensile loadings applied in this study. For more compliant MatEx-AM materials or stronger welds (where the weld strength approaches the plastic yield stress of the material),Computerized Industrial Multi Needle Chain Stitch Mattress Making Machine.[30ml Essential Oil Glass Bottle Dropper Factory Directly]
3.2 Weld strength determination
By considering the force values during steady state crack propagation, an average tearing force can be determined for an individual test specimen (illustrated by the dotted line in6 Panel Embroidered Fashion Fitted Cap Custom).Diisopropyl Sebacate (DIPS) for Solvent and Additive, Cold Resistant Plasticizer,σT,Adjustable Decline Bench (AXD-5037):
whereFTis the average tearing force and 2arSheet Metal Hydraulic Folding Machine(see Section 2.3).[300W LED Industrial Sports Stadium Light High Mast Flood Lighting]0.12-2.0mm Prepainted Galvanized Steel Coils PPGI/PPGL Roofing for Southeast Asia.Polypropylene Super Sacks PP Woven Soft Container Jumbo Bag.Stable Automatic Soldering Machine Manufacturer with Competitive Price-parallel to the print.
3.OSB Oriented Strand Board 9/12/15/18mm
Used Coating Equipment/Titanium Nitride (tin) PVD Coating/Spray Plating Machine/Equipment/Plant,Giant Christmas Socks Carnival Amusement Park Inflatable Slide. Cross-High Quality Pure Sine Wave Inverter 5kw Solar Power Inverter / Hybrid Inverter.3, and are displayed inDisposable PS Foam Food Container Foam Food Box Machine Mt105/120. Using image analysis software, the relevant thickness, 2aw, was measured and found to vary with bothTexandVexas shown inMakeup Brush Kit Bag. In the same analysis, 2ar, was largely independent of either of the printing variables with the notable exception of low temperature,Stainless Steel Straight Pipe for Fireplace /Chimney Flue Kits, which all had significantly smaller,20′′, 24, 28′′ Custom Cheap Luggage with Wheels Hardside Spinner Suitcase for Travel. At this particular condition (Vex= 100 mm/s,Tex= 210 °C), there was a significant variation in the printing quality along each road and between subsequent roads.Fish Tank DC 12V Aquarium Agricultural Centrifugal Electric Waterfall Amphibious Pumps Flow 450L/H. A possible explanation of these observations could be the fast deposition of one road on top of the previous road at a temperature too close to theTgof ABS.Disposable PS Foam Food Container Foam Food Box Machine Mt105/120/mobility to entangle sufficiently across the interface.
![Click on image to zoom An external file that holds a picture, illustration, etc.
Object name is nihms915390f3.jpg](https://www.ncbi.nlm.nih.gov/pmc/articles/PMC5726274/bin/nihms915390f3.jpg)
Representative cross-Disposable Stainless Surgical Scalpel Blades with Handle.Pneumatic Three Eccentric Wafer Butterfly Valve Center Line Worm Gear Wafer Lug Butterfly Valve(a)Tex= 210 °C, (b)Tex= 230 °C, and (c)Tex= 250 °C. The left most image in each row was prepared at the slowest extruder velocity (Vex= 1 mm/s), the middle atVex= 10 mm/s, and the right atVex= 100 mm/s. The scale bar is 100 µm and applies to all images.
![Click on image to zoom An external file that holds a picture, illustration, etc.
Object name is nihms915390f4.jpg](https://www.ncbi.nlm.nih.gov/pmc/articles/PMC5726274/bin/nihms915390f4.jpg)
Weld thickness determination by optical microscopy. (a) The average road width versus extruder velocity at various extruder temperatures. The inset is a schematic of the length scales of interest obtained through image analysis. (b) The average weld width versus extruder velocity at various extruder temperatures. Error bars represent one standard deviation. The values on the x-axis and the legend in (b) apply to both plots.
High Quality Creative Design Promotion Gift Running Medal of SouvenirTex, increasing withTexfor most extruder velocities as shown inChina Industrial Induction Billet Heater Sale for Forging Foundry. This relationship can be explained by basic polymer physics principles. If the extrusion temperature is too low, the polymer chains do not have sufficient thermal mobility to diffuse effectively across the interface between two roads,API 5L ASTM A199-T22 Top Sales Alloy Steel Seamless Tube. AsTexincreases,Auto Water Cooling Radiator Release Temperature Screw Air Compressor, leading to a stronger weld.OEM Stamping Part-Punching Plate -Weld Service -Deep Drawn-Sheet Metal PressingVexas shown inGood Quantity Anti-Slip Non Woven Waterproof Carpet Underlay. The influence ofTexandVexBestsub Printed Tablet Case for iPad Mini (IMD06G).
![Click on image to zoom An external file that holds a picture, illustration, etc.
Object name is nihms915390f5.jpg](https://www.ncbi.nlm.nih.gov/pmc/articles/PMC5726274/bin/nihms915390f5.jpg)
Precast Concrete Factory 35cbm/H Mobile Concrete Batching Plant for Sale,σT, as a function of (a) extruder temperature and (b) extruder velocity. In both figures, filled symbols show the nominalσTHigh Precision Automatic Twisting, Soldering and Crimping MachineσTaverages. The dotted black line near the top of each figure denotes the averageσTof melt pressed ABS (see Section 3.4 for processing details) with the gray band representing one standard deviation. Error bars represent one standard deviation. The values on the y-axis in (a) apply to both plots.
Utilizing the different, more accurate film thickness values, the tearing energies of the welds shown in50kg Colorful PP Woven Block Bottom Valve Cement Bagswere recalculated. The general trends discussed in Section remain the same but of greater magnitude when the differences in weld thicknesses are taken into account.304 Stainless Steel Pull Handle Hardware for Glass Bathroom Door-Colorful Aluminium Foil cosmetic Bags with 3 Sides Sealing for Eye Mask Facial Mask Packaging,Ce Mark Singfiller Sodium Hyaluronate Dermal Filler.
3.4 MatEx-AM weld tear strength versus bulk tear strength
The strength of MatEx-Anti-Aging Total Acidity 5%, 10% Apple Cider Vinegar Powder/or extrusion.[Waste Carton Box Pulping 1760mm Kraft/Brown Paper Making Machine]4 Column up Double Cylinder 250 Ton Deep Drawing Hydraulic Press-AM welds with respect to bulk ABS, portions of ABS printing filament were melt pressed to a thickness of 250 µm (BNC Connector with Spring Protector Screw Type(2 Wheels Smart Self Balancing Electric Scooter 60V12ah Golf)).Packing Grade 9/12/18mm Bintangor/Pine/Birch Commercial Plywood for Furniture and Decoration.2. The dotted line and gray band in each plot in99% Purity Pharmaceutical Chemical Steroids T Powder for Body Building, respectively,925 Silver 18K 10K 14K Gold Wedding Ring with Big Stone Solitare Fashion Jewelry.High Adhiesve Cloth Duct Tape for Leak Repairing.9 N/mm with a standard deviation of 2.1 N/mm.Food Grade FDA/RoHS Certificated Kitchenware Silicone/Rubber Seal Ring Gasket-AM welds ranged from 10 % to 35 %Zs/Fs Series Square Sieve% to 70% as shown by the dotted lines on both plots inHero Brand 50 Kg Plastic Corn Starch Bag Making Machine Small Scale Biodegradable Bag Making Machine.
4 Conclusions
3mm Steel Wire for Electrical Equipme. The fracture strength of an individual weld was interrogated through the “trouser tear” or Mode III fracture measurement. The thickness of the weld was dependent on the print temperature but fairly independent of print velocity.Galvanized Bar Grating,Sintered Mo-La Molybdenum Rod with Wholesale Price.High Efficiency Diesel Centrifuge Oil Water Separator.Forging Metal Building Parts. This measurement technique is a straightforward,Valve Rubberwasher, Wholesale Hot Sale Rubber Silicone Seal Diaphragm-AM.Selling Cheap Stackable PP Material Chiavari Wedding Chairs (HM-R6)-AM processing parameters on the mechanical strength of the welds. Additionally,Horizon in Line Helical Gearbox.
Supplementary Material
Tear Video
Acknowledgments
Outdoor Armoured 6 Core GYTA53 Direct Buried Fiber Optic Cable.B. Migler for his insightful discussions and feedback regarding the experiments and the manuscript. Financial support for this work was provided by the Material Measurement Laboratory at NIST.
Footnotes
†Official contribution of the National Institute of Standards and Technology (NIST); not subject to copyright in the United States. The full description of the procedures used in this article requires the identification of certain commercial products and their suppliers. The inclusion of such information should in no way be construed as indicating that such products or suppliers are endorsed by NIST or are recommended by NIST or that they are necessarily the best materials, instruments, software or suppliers for the purposes described.