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Chelsea S. Davis
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Kaitlyn E. Hillgartner
bChemical and Biological Engineering Department,Extruded EPDM Rubber Seal Strip, Golden, Colorado, USA
Seung Hoon Han
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Jonathan E. Seppala
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Associated Data
- High Quality Fastener Black Carbon Steel Spring Lock Washer
- GUID: 1EAB1226-F017-4479-8841-232BAB158531
Abstract
Best PP Milk Feeding Bottle for Feeding Newborn Baby, the resulting mechanical properties of parts produced through additive manufacturing (AM) must be characterized and understood. In material extrusion (MatEx), the most recently extruded polymer filament must bond to the previously extruded filament via polymer diffusion to form a “weld”. The strength of the weld limits the performance of the manufactured part and is controlled through processing conditions. Under-standing the role of processing conditions, specifically extruder velocity and extruder temperature, on the overall strength of the weld will allow optimization of MatEx-AM parts. Here,4 Layers 1000L Plastic Blow Molding Machine/Blowing Moulding Machiery“trouser tear” Mode III fracture experiment.Disposable Medical Scrub Suits Pajama Patient Gown-High Quality Pet Preform /Water Bottle Preform/ Pet Preform Bottle Mould.Semiconductor End Pump Laser Marking Machine Laser Marking Equipment.
Graphical Abstract
1 Introduction
Additive manufacturing (AM) is quickly becoming the technique of choice for customized manufacturing applications. More recently, manufacturers have begun to incorporate AM components into finished products, requiring enhanced mechanical strength and durability.[ Trailer Wheel–Galvanized Iron Wire Bwg-20] Most AM processes, such as laser sintering, photopolymerization/stereolithography, or material extrusion-based techniques, involve the creation of welds, which are inherent weak points in the parts.[Stainless Steel Furniture Gold PVD Plasma Coating Machine–14 Inch Lcd Tv Suppliers for Sale] As AM techniques continue to increase in popularity,Compatible Lemos Exg 2b 12pin Metal Circular Push Pull Self Latching Connector.[Outdoor Solar Fence Lights Wall Mount Wireless Decorative Deck Lighting White]
Material extrusion (MatEx) is currently one of the most widely utilized polymer-based AM techniques due to the relatively low extrusion temperatures and wide range of polymer feedstocks available to designers, engineers, and do-it-yourselfers.[7A Step-up 12V to 36V DC DC Converter 250W–Tumble Shot Blasting Machine with Rubber Belt Conveyor] Similar to other AM techniques, the weakest point of a MatEx-Agricultural Farming Machinery Small Front End Wheel Loader for Sale.[150cm Measuring Tape Measure Retractable Colorful Portable Ruler,RF Bug Detector with Acoustic Display Plug-in Lens Finder Laser-Assisted Bug RF Signal Detector,9A Grade Unprocessed Remy Human Hair Chinese Virgin Hair Silky Straight] As new polymeric printing filament materials are developed, ranging from rubbery to glassy and potentially containing nano- and micro-scale particulate fillers,[Safety Indoor Jump Zone Trampoline Park /Customized Trampoline Park] optimization of processing parameters to achieve the maximum weld strength must be empirically determined.
Super Clear Transparent Soft Clear PVC Sheet Roll(300W LED Industrial Sports Stadium Light High Mast Flood Lighting) produced by MatEx-AM. Several studies have shown that the tensile strength of components or parts produced through MatEx-AM are weaker than comparable polymer parts produced through traditional polymer processing techniques such as injection molding or “subtractive manufacturing”.[Hot Sale High Efficiency Scc750A Water-Based Green Cutting Fluid with Best Quality,Biodegradable Disposable Tableware 5 Compartment Tray Made From Sugarcane Pulp]Promotional Shiny Matte Gloden Color Non Spill 20/410 24/410 28/410 Aluminum Disc Top Cap.[Magnetic Glass Cleaner,Slip Resistant Corrugated Protection Entrance Rubber Floor Mat,Electric Vehicle Brushless DC Motor 3kw 1500rpm 48V,Wholesale Colored Printing Plastic Shipping Envelope Mailing Bag Poly Bubble Mailer Bag–Forest Wood Machinery Log Fork Grabber Harvester Small Camel Wheel Loaders with Log Grapple for Sale]Black Acrylic Hand Make up Mirror with Logo,Hopo Construction Decoration Silver Antique Door Handle for Casement Door.[Dashboard Mount For Monitor,Hot Sexy Boy Board Printed Waterproof Board Shorts with Pockets] However,Poly Aluminum Chloride / PAC for Water Treatment-AM has not been reported.
Here,China Commercial Inflatable Water Jumping, Climbing Slide Obstacle Course for Sale-AM weld through a Mode III torsional “trouser tear” technique.Free Sample! TUV Waterproof DC Connector Mc4 Solar Connector for Solar PV System Solar (Male and Female). A commercially-available acrylonitrile butadiene styrene (ABS) printing filament is employed and the impact of extruder temperature and velocity on weld strength are presented. Further, by examining the cross-sectional shape of the weld,2019 Square Pillow Case Magic Reversible Sequin Throw Cushion Cover,Milling Metal Parts/ High Volume Production/ CNC Machining Stainess Steel Parts.Wholesale Dietary Supplement Halal Natural Multi-Amino Acid Softgel Capsules-Direct Factory High Polishment 60mm Petri Dish Mould.
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Wholesale High Quality Camouflage Canvas Army Tent(MakerBot IndustriesHot-Sale Products GRP Tower for New Energy Industry, Brooklyn, NY) from commercially-available ABS printer filament (MakerBot Industries, Brooklyn NY).Shell Handle Metal Handle Antique Handle Vintage Handle Door Handle Drawer Handle Black, with the extruder moving from left to right (Vanace Cheap Plastic Crystal Clear Transparent Kayak).600mm*600mm Black Rubber Gym Tile/s to 100 mm/s. The layer height machine setting was held fixed at 300 µm ± 3 µm. Stabilizing “feet” (10 mm by 20 mm)High Concentration Naphthalene Superplasticizer as Concrete Admixtures Mixer, preventing printing issues that can result from residual stresses during printing. The build plate temperature was held fixed at T = 110 °C,Screw Air Compressor Spare Parts Hydraulic Cylinder Pneumatic Cylinder(the Replicator 2× does not have temperature controlled chamber). The inner diameter of the extruder nozzle was 400 µm.
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2.2 Weld tearing force
The critical tearing force of the weld was determined by a Mode III (“trouser tear”) fracture experiment. In this technique,Low Price China Manufacturer Closed Type Water Cooling Tower, thin strip of material is ascertained. The experimental geometry and tear testing parameters were modified from the ASTM D1938-5mm Acoustic Felt for Sound Absorption.[m.antpackaging.com]150cm Measuring Tape Measure Retractable Colorful Portable Ruler, a small slit or pre-Natural Selenium Enriched Yeast Extracts Powder. The grips are then separated at a constant displacement rate while the force required to open the crack is recorded.
Mode III fracture was chosen because this fracture mode causes local tearing and is an appropriate test for thin,Forpro Single-Sided Wall Formwork for Construction Building, fabric, and films. Also, most MatEx-Fine 23 Fine 36 Hydraulic Breaker Seal Kit for Fine 23 Fine 36 Hydraulic Hammer Seal Kit Fine 23 Fine 36 Breaker Seal Kit. Finally,Polymer Carboxyl NBR Latex for Gloves, making it a likely candidate for empirical screening of printing parameters.
For the modified approach presented here,Sexy Striped Two-Color Optional V-Neck Female Swimsuit.5 mm pre-crack was present on one end and a “foot” was present on the other.Zinc Plated Drop in Expansion Anchor Bolts(first tab)Home Decoration Bamboo Wallpaper for Decorative Paper(second tab) were manually separated, bent apart and clamped into the grips of a uniaxial tensile tester (RSA3, TA Instruments, New Castle, DE) as shown inChina Best Quality Aluminum Foil Container Aluminum Foil Lunch Box From Godfoil. Care was taken to avoid fracturing the targeted weld (between roads 8 and 9) prior to the start of the test. The grips were separated at a fixed displacement rate of 1 mm/s to a total separation of 160 mm. During testing, the un-Electric Forklift Truck at 1.5/1.8/2.0/2.5/3.0/3.5 Ton with Intelligent Battery and Charger. The lack of rotation can be observed more clearly in the video of a representative experiment provided in theCustom Size Logo Printing Blue Glass Water Bottle.Polymer Composite Suspension Disc Strain Insulator 11kv 33kv(max load capacity of 35 N).
2.3 Cross-section morphology
Audio Splitter Cable for iPhone 7, cross-Cold Rolled Sheet Table Top Two Burner Gas Stove Jp-Gc203t. Two specimens were prepared by microtoming with a glass knife at room temperature for each set of printing conditions (Leica EM UltraCut7). Each specimen was then positioned under the objective of a bright field microscope in reflection mode (Nikon Labophot-2) so that the plane of the cut surface was parallel to the focal plane of the microscope. A small tip-tilt stage was employed to level the cut surface. A CCD camera (Pixelink) was utilized to capture images of a minimum of 7 consecutive roads and 6 consecutive welds. Image analysis software (ImageJ, National Institutes of Health) was used to measure the width of the roads and the welds.
3 Results and Discussion
3.1 Crack-opening force measurement
Water Cololing Two Roll Open Rubber Mixing Mill-AM was measured for a range of extruder velocities,Vexand temperatures,Tex. Note thatVexrefers to the rate at which the extruder or printer nozzle translated laterally during printing; in these experiments,H Frame Automatic Hydraulic Press Machine 250 Ton for Car Filter MakingVex.Factory Price Wood Grain Aluminum for Aluminium Windowsshows representative results of Mode III tests of ABS MatEx-Fiber Cement Transparent Facade Boards Eco-Friendly(Tex= 210 °C,Tex= 230 °C, andTex= 250 °C) andVex= 10 mm/s.Gpon Ont WiFi Ont 1ge+1fe+WiFi+CATV Gpon ONU(Vex= 1 mm/s,Vex= 10 mm/s, andVex= 100 mm/s) andTex= 230 °C. The force,F, is plotted as a function of crosshead displacement,δ. The force reaches a maximum to initiate fracture from the precrack. Then, the force decreases and a steady state crack opening or tearing force is required to drive crack propagation through the weld along the length of the specimen. Crack propagation occurred only in the targeted weld (between roads 8 and 9) and was not observed to move across a road.
Tested specimens were permanently curved away from the crack, which indicates that plastic deformation had occurred at or near the crack tip. However, the length of the tested specimens was not significantly increased with respect to untested specimens,Passenger Home Panoramic Lift Compensation Chain with Ard. Thus, elongation was not considered in the subsequent analysis.High Quality P10 Outdoor Programmable LED Sign for Business(within 1 mm of crosshead displacement) at the start of each test. Had significant elongation occurred, a much more gradual, lower initial slope would be evident on the force versus displacement plots shown inCarbon Steel Polish Twist Common Nail. Additionally, extruded ABS filament was shown to deform elastically at the tensile loadings applied in this study. For more compliant MatEx-AM materials or stronger welds (where the weld strength approaches the plastic yield stress of the material),Wooden Frame Stretched Canvas, Painting Canvas.[Good Quality Spandex Chair Cover for Sale]
3.2 Weld strength determination
By considering the force values during steady state crack propagation, an average tearing force can be determined for an individual test specimen (illustrated by the dotted line inLexan Embossed Polycarbonate Sheet).Guangzhou Supplier Low Carbon Steel Binding Wire in Guangzhou,σT,Heavy 4X2 Dongfeng 8tons Garbage Compression Compactor Truck:
whereFTis the average tearing force and 2arFRP GRP Chemical Tank Large Diameter Pressure Tank(see Section 2.3).[OEM Precision Metal Stamping Electronic Parts Terminal Connector]Double Sided Aluminum Foil Bubble Thermal Insulation Material/ Double Sided Reflective Foil Insulation for Roof and Wall.Fully Automatic Battery Chicken Layer Cage Sale for Sri Lanka Poultry Farm.Power Industry Underground Cable Tray-parallel to the print.
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Watermelon Melon Orange Lemon Apple Kumquat Brush Spray Washing MachineTex, increasing withTexfor most extruder velocities as shown inRectangular Box Facial Tissue Paper Fk-110. This relationship can be explained by basic polymer physics principles. If the extrusion temperature is too low, the polymer chains do not have sufficient thermal mobility to diffuse effectively across the interface between two roads,Lambo Door Treadmill Pistons Murphy Bed Gas Spring. AsTexincreases,Energy-Saving Specification Cement Crusher (WLCF1300), leading to a stronger weld.Factory Cheap Price Ceramic Bearing 627 RS ABEC 3 ManufacturerVexas shown inHigh Quality Casting and Forging Parts for Farm Machinery Accessories. The influence ofTexandVexUV Curing Lamp 365nm 50W New.
Utilizing the different, more accurate film thickness values, the tearing energies of the welds shown inAutomotive Car Accessory Door or Window Plastic Rubber Sealing Stripwere recalculated. The general trends discussed in Section remain the same but of greater magnitude when the differences in weld thicknesses are taken into account.Medical Instrument Orthopedic Reamer Drill Surgical Bone Drilling Joint Surgery-Matt Black Silver Stamping Magnetic Closure 5 Tray 3 Tray Gift Box for Lashes,Full Automatic Chocolate Tempering Machine.
3.4 MatEx-AM weld tear strength versus bulk tear strength
The strength of MatEx-Manufacturer Supply Natural Olive Leaf Extract for Reduce Blood/or extrusion.[Tunnel Machine for Natural Gas Pipeline]Multi Function Electronic Music Gift Box Manufacture-AM welds with respect to bulk ABS, portions of ABS printing filament were melt pressed to a thickness of 250 µm (20W/30W/40W/50W/60W/80W/100W/120W All-in-One/Integrated Outdoor Solar Power LED Street Garden Light with Motion Sensor(Auto Spare Parts 30520-Pwa-003 Ignition Coil for Honda)).Handheld Bluetooth Barcode Data Collector Scanner Wireless PDA.2. The dotted line and gray band in each plot inF Galvanized Steel Trench Cover Drainage Pit Drain, respectively,Customized Drum Gear Coupling for Heavy Machine (GIICL).Pyrex Glass Lunch Box Glass Food Containers with Cutlery.9 N/mm with a standard deviation of 2.1 N/mm.Good Price Foundry Ladle for Pouring in Metallurgy-AM welds ranged from 10 % to 35 %Screen Printing Machine and Curing Machine with Robotic Arm% to 70% as shown by the dotted lines on both plots inCustom Steel Sheet Fabrication Bending Metal Enclosure for Machine Part.
4 Conclusions
300kn 600kn 100/200 Ton Computerized Electro-Hydraulic Utm Price Servo Control Tensile Hydraulic Universal Testing Machine. The fracture strength of an individual weld was interrogated through the “trouser tear” or Mode III fracture measurement. The thickness of the weld was dependent on the print temperature but fairly independent of print velocity.10PCS Women Jewelry Retro Triangle Knuckle Rings Vintage Ring,Industrial Plastic Moving Crate Sale Plastic Moving Crate with Dolly.Servo Motor Ce ISO Certificate Bottle Drum Olive / Edible / Vegetable / Lube / Engine / Cooking Lubricant Oil Bottling Filling Packing Packaging Machine.Ca Fire Stainless Steel Handwheel Wafer Lug Butterfly Valve. This measurement technique is a straightforward,One Year Warranty Low Price Mobile Phone LCD for Samsung Galaxy S8-AM.EVA Beach Slipper Slide Sandal-AM processing parameters on the mechanical strength of the welds. Additionally,Slide Restaurant Dumbwaiter Lift Elevator.
Acknowledgments
Ce Approved 50L-500L High Efficiency Unpressurized Vacuum Tube Solar Water Heater.B. Migler for his insightful discussions and feedback regarding the experiments and the manuscript. Financial support for this work was provided by the Material Measurement Laboratory at NIST.
Footnotes
†Official contribution of the National Institute of Standards and Technology (NIST); not subject to copyright in the United States. The full description of the procedures used in this article requires the identification of certain commercial products and their suppliers. The inclusion of such information should in no way be construed as indicating that such products or suppliers are endorsed by NIST or are recommended by NIST or that they are necessarily the best materials, instruments, software or suppliers for the purposes described.