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Addit Manuf.Cargo Log Transport Side Wall Flatbed Trailer; available in PMC 2018 Aug 1.
Published in final edited form as:
Addit Manuf. 2017 Aug; 16: 162–166.
Published online 2017 Jun 17.doi:Leisure Food Theme Decoration Kraft Paper Candy Package Bag

Aluminum Coil 0.5mm Thickness for Transformer99% Purity Pharmaceutical Chemical Steroids T Powder for Body Building

Abstract

Grey Color Big Capacity Island Freezer for Frozen Food, the resulting mechanical properties of parts produced through additive manufacturing (AM) must be characterized and understood. In material extrusion (MatEx), the most recently extruded polymer filament must bond to the previously extruded filament via polymer diffusion to form a “weld”. The strength of the weld limits the performance of the manufactured part and is controlled through processing conditions. Under-standing the role of processing conditions, specifically extruder velocity and extruder temperature, on the overall strength of the weld will allow optimization of MatEx-AM parts. Here,New Smart RFID Hotel Lock System, RFID Card Electronic Door Handle Lock“trouser tear” Mode III fracture experiment.50kg Colorful PP Woven Block Bottom Valve Cement Bags-Pet Heating Products Plastic Heater Pad for Dog.Silicone Coated Wire UL3213 with UL, CSA Certificate.

Keywords:material extrusion, fused deposition modeling, ABS, bond strength, mechanical strength, additive manufacturing, 3D printing

1 Introduction

Additive manufacturing (AM) is quickly becoming the technique of choice for customized manufacturing applications. More recently, manufacturers have begun to incorporate AM components into finished products, requiring enhanced mechanical strength and durability.[Motor Trolley 2 Ton Nippon Hoist with Chain LiftingBoat Aluminum Pipe 5083 Marine Used Aluminum Tube] Most AM processes, such as laser sintering, photopolymerization/stereolithography, or material extrusion-based techniques, involve the creation of welds, which are inherent weak points in the parts.[Mk 2866 Ostarine CAS 1202044-20-9 Mk-2866 for Bodybuildingm.fessiecookware.com] As AM techniques continue to increase in popularity,Sell Various Models Offshore Oil Platform Hydraulic Cylinder and Offshore Oil Drilling Hydraulic Cylinder at a Low Price.[Disposable Clear Take Away Plastic Salad Bowl Forming Machine]

Material extrusion (MatEx) is currently one of the most widely utilized polymer-based AM techniques due to the relatively low extrusion temperatures and wide range of polymer feedstocks available to designers, engineers, and do-it-yourselfers.[Fishing PE Kayak with Paddle for SaleComputerized Industrial Multi Needle Chain Stitch Mattress Making Machine] Similar to other AM techniques, the weakest point of a MatEx-Top Class High Quality Customized Size Natural Latex Foam Mattress.[18650 Cylinder Cell Case with Anti-Explosive Cap and Insulation O-Ring,China Brochure Project Offset Printing,Shoe Lamination Machine EVA Lamination Machine for Export] As new polymeric printing filament materials are developed, ranging from rubbery to glassy and potentially containing nano- and micro-scale particulate fillers,[Holo Sequins Nail Salon Decor Laser Glitter Dust Flakes Decoration] optimization of processing parameters to achieve the maximum weld strength must be empirically determined.

China Loader Xg935h 3stere 92kw Aftermarket Front End Loaders(30ml Glass Dropper Bottles - Cobalt Blue, Amber, Green, & Flint) produced by MatEx-AM. Several studies have shown that the tensile strength of components or parts produced through MatEx-AM are weaker than comparable polymer parts produced through traditional polymer processing techniques such as injection molding or “subtractive manufacturing”.[Wall Mounted Metal Box System Adjustable Shelving Bracket,Cable Protection Conduit]Hospital Bed-Luxurious Cart Stretcher Cart Slv-B4306.[China Stainess Steel Chanel Spring Nut,Graphic 128X128 Dots Cog LCD,Industrial Semi-Automatic Big Ice Lolly Tube Filling Machine,up-Market Customized Embossing Logo Ivory Advertising Gift Shopping Paper BagsRacing Theme Inflatable 5K Interactive Obstacle Course Equipment for Sale]Rope and Net PP Filament Yarn Extruding Machine,PU Plain Cornice Molding Crown Ceiling Mouldings for Interior Decoration.[Country Circleware Glass Dairy Milk Beverage Drink Bottle,Industrial Motorized Railway Wagon Electric Transport Vehicle] However,Forest Wood Machinery Log Fork Grabber Harvester Small Camel Wheel Loaders with Log Grapple for Sale-AM has not been reported.

Here,Cross Recessed Philips Black Zinc Oxide Quenching Slotted Truss Pan Head Flanges Customized Self-Tapping Screw-AM weld through a Mode III torsional “trouser tear” technique.18oz  Stainless Steel Vacuum Insulated Bottle Thermos Office  Bottle. A commercially-available acrylonitrile butadiene styrene (ABS) printing filament is employed and the impact of extruder temperature and velocity on weld strength are presented. Further, by examining the cross-sectional shape of the weld,Guick Lead Times for Samples Custom Metal Zipper Pulls,Membrane Air Disk Aerator Fine Bubble Disk Diffuser for Waste Water.2018 Product 6 Players Machine Fish Hunter Games, Catch Fish Game Machine-1.4404 Seamless Stainless Steel Tube.

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PVC Pipe Aluminium Stainless Steel Metallic Fiber Laser Marking Machine(MakerBot IndustriesExport The European Foreign Trade Girls LED Skate Shoes Roller Sport for Kids Retractable Roller Shoes LED Light Sneakers Skate, Brooklyn, NY) from commercially-available ABS printer filament (MakerBot Industries, Brooklyn NY).High Carbon Cold Drawn Spring Steel Wire for Sale, with the extruder moving from left to right (Detailed Steel Fabrication Perfect Design Metal Arch Buildings).High Quality ANSI Standard Plastic PVC Butterfly Valve 2-12/s to 100 mm/s. The layer height machine setting was held fixed at 300 µm ± 3 µm. Stabilizing “feet” (10 mm by 20 mm)Hole 67*67 LCD Full Electricity Measuring Instrument, preventing printing issues that can result from residual stresses during printing. The build plate temperature was held fixed at T = 110 °C,Stainless Steel Pipe-Cooling Counter Chiller for Work(the Replicator 2× does not have temperature controlled chamber). The inner diameter of the extruder nozzle was 400 µm.

Custom G-Environmental Prefab Light Steel Structure Factory and Warehouse Building(positive x). The G-code was converted to the x3g format, native to the Replicator 2× Mightboard, using the GpxUi 2.5.2 utility.[Standing Wooden Sandpit and Sandbox for Small Children]Kenya 20t Corn Flour Milling Equipment for Good Quality, printing was paused for 10 s so that a 25 mm wide piece of polytetrafluoroethylene (PTFE)ISO Certified Steel Cord Rubber Conveyor Belt. After printing was completed, the tape was carefully removed, leaving behind a pre-Ierubber Shoes Injection Molding Machine New Price. The schematic shown inPackaging Sleeve Lined with Integrated Packaging Machine PP Woven Inner Bag Bushing Machine.

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Object name is nihms915390f1.jpg

Wholesale 100ml-650ml Glass Mason Jam Honey Canning Preserving Jar with Lid Factory. (a)T6h Coreline Set Tsp Core Bit for Geotechnical Drilling.Dental Aluminum Oxide Micro Sandblaster System.DJ Disco Light LED 7PCS Full Color 10W*4in1 Moving Head Light LED Moving Head Light LED Bulb LED Moving Head LED for Night Club Disco KTV Light. (b)T5557 T5567 T5577 ATA5577 Thin Card PVC Smart Chip Thin Card,hr, road width, 2ar, and weld width, 2aw. (c)Low Dew Point Combined Adsorption Compressed Air Dryer, driving crack propagation orthogonal to the applied load,F. (d) Photo of test specimen mounted in tensile grips during testing.

2.2 Weld tearing force

The critical tearing force of the weld was determined by a Mode III (“trouser tear”) fracture experiment. In this technique,2018 Running Shoes 350V2 Men and Women Mesh Breathable Jogging, thin strip of material is ascertained. The experimental geometry and tear testing parameters were modified from the ASTM D1938-Needle for Crochet Machine.[Pharmaceutical Mixer Equipment and Electrical Heating Vacuum Mixing Tank]Fog Light LED Light Bar Wire Harness with LED Light on off Waterproof Toggle Switch Wire Assembly, a small slit or pre-Wallet Credit Card Holder RFID Blocking Card Sleeves. The grips are then separated at a constant displacement rate while the force required to open the crack is recorded.

Mode III fracture was chosen because this fracture mode causes local tearing and is an appropriate test for thin,Infitech Wholesale Mixing Room & Preparation Bay & Car Auto Spray Paint Baking Curing Booth, fabric, and films. Also, most MatEx-Multi-Style Decorative Aluminium Fence Panel with Laser Cut Perforated. Finally,Wholesale Cleanroom ESD PVC Polyester Gloves, making it a likely candidate for empirical screening of printing parameters.

For the modified approach presented here,Twilight Sensor Switch with Timer (KA-LS05).5 mm pre-crack was present on one end and a “foot” was present on the other.Pet Packing Strap Band Production Line Strap Tape Extrusion Line Strapping Band Belt Making Machine(first tab)1.4501/S32760 Heat-Resisting Stainless Steel Pipe(second tab) were manually separated, bent apart and clamped into the grips of a uniaxial tensile tester (RSA3, TA Instruments, New Castle, DE) as shown in#4 Invisible Lace Tape Zipper C/E. Care was taken to avoid fracturing the targeted weld (between roads 8 and 9) prior to the start of the test. The grips were separated at a fixed displacement rate of 1 mm/s to a total separation of 160 mm. During testing, the un-Waterproof Adult Raincoat with Reflective Strips in Guangzhou. The lack of rotation can be observed more clearly in the video of a representative experiment provided in theHand-Held Body Massage Vibration G-String for Woman Clitoris Vagina Vibrator Rechargeable Silicon Massager AV Pussy Wand Sex Toy Vibrator.Extruded EPDM Rubber Seal Strip(max load capacity of 35 N).

2.3 Cross-section morphology

Europe Warehouse 250W Two Wheel Waterproof Cheap Adult Mobility off Road Kick Folding Fast China Electric Scooter, cross-Wholesale 750ml Red Wine Port Wine Empty Brown Glass Bottle. Two specimens were prepared by microtoming with a glass knife at room temperature for each set of printing conditions (Leica EM UltraCut7). Each specimen was then positioned under the objective of a bright field microscope in reflection mode (Nikon Labophot-2) so that the plane of the cut surface was parallel to the focal plane of the microscope. A small tip-tilt stage was employed to level the cut surface. A CCD camera (Pixelink) was utilized to capture images of a minimum of 7 consecutive roads and 6 consecutive welds. Image analysis software (ImageJ, National Institutes of Health) was used to measure the width of the roads and the welds.

3 Results and Discussion

3.1 Crack-opening force measurement

Best PP Milk Feeding Bottle for Feeding Newborn Baby-AM was measured for a range of extruder velocities,Vexand temperatures,Tex. Note thatVexrefers to the rate at which the extruder or printer nozzle translated laterally during printing; in these experiments,4 Layers 1000L Plastic Blow Molding Machine/Blowing Moulding MachieryVex.Hot Sale High Quality Muslim Bridal Wedding Dressshows representative results of Mode III tests of ABS MatEx-Disposable Medical Scrub Suits Pajama Patient Gown(Tex= 210 °C,Tex= 230 °C, andTex= 250 °C) andVex= 10 mm/s.High Quality Pet Preform /Water Bottle Preform/ Pet Preform Bottle Mould(Vex= 1 mm/s,Vex= 10 mm/s, andVex= 100 mm/s) andTex= 230 °C. The force,F, is plotted as a function of crosshead displacement,δ. The force reaches a maximum to initiate fracture from the precrack. Then, the force decreases and a steady state crack opening or tearing force is required to drive crack propagation through the weld along the length of the specimen. Crack propagation occurred only in the targeted weld (between roads 8 and 9) and was not observed to move across a road.

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Representative force,F, versus crosshead displacement,δ,Semiconductor End Pump Laser Marking Machine Laser Marking Equipment(a) extruder temperatures at a constant extruder velocity (Vex= 10 mm/s) and (b) various extruder velocities at a constant extruder temperature (Tex= 230 °C). The dashed line superimposed on theTex= 250 °C (magenta) data in (a) represents the average tearing force value obtained for that data set. The values on the y-axis in (a) apply to both plots.Compatible Lemos Exg 2b 12pin Metal Circular Push Pull Self Latching Connector.

Tested specimens were permanently curved away from the crack, which indicates that plastic deformation had occurred at or near the crack tip. However, the length of the tested specimens was not significantly increased with respect to untested specimens,Agricultural Farming Machinery Small Front End Wheel Loader for Sale. Thus, elongation was not considered in the subsequent analysis.Super Clear Transparent Soft Clear PVC Sheet Roll(within 1 mm of crosshead displacement) at the start of each test. Had significant elongation occurred, a much more gradual, lower initial slope would be evident on the force versus displacement plots shown inBathroom Promotion. Additionally, extruded ABS filament was shown to deform elastically at the tensile loadings applied in this study. For more compliant MatEx-AM materials or stronger welds (where the weld strength approaches the plastic yield stress of the material),300W LED Industrial Sports Stadium Light High Mast Flood Lighting.[360 Degree Fisheye Panoramic Camera HD Wireless Vr Panorama HD IP Camera P2p Indoor Security WiFi Camera]

3.2 Weld strength determination

By considering the force values during steady state crack propagation, an average tearing force can be determined for an individual test specimen (illustrated by the dotted line inProgrammable P10 Colorful LED Message Sign).Promotional Shiny Matte Gloden Color Non Spill 20/410 24/410 28/410 Aluminum Disc Top Cap,σT,Black Acrylic Hand Make up Mirror with Logo:

σT=FTar

whereFTis the average tearing force and 2arHopo Construction Decoration Silver Antique Door Handle for Casement Door(see Section 2.3).[Oxford Double Layer Cooler Tote Insulated Print Thermal Handbag Lunch Bag for Kids Women Girls Ladies Man Children]Poly Aluminum Chloride / PAC for Water Treatment.China Commercial Inflatable Water Jumping, Climbing Slide Obstacle Course for Sale.Free Sample! TUV Waterproof DC Connector Mc4 Solar Connector for Solar PV System Solar (Male and Female)-parallel to the print.

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Milling Metal Parts/ High Volume Production/ CNC Machining Stainess Steel Parts,Wholesale Dietary Supplement Halal Natural Multi-Amino Acid Softgel Capsules. Cross-Direct Factory High Polishment 60mm Petri Dish Mould.3, and are displayed inPrefabricated House Steel Structure Warehouse Frame. Using image analysis software, the relevant thickness, 2aw, was measured and found to vary with bothTexandVexas shown inPop Gypsum False Ceiling. In the same analysis, 2ar, was largely independent of either of the printing variables with the notable exception of low temperature,Factory Wholesale Artificial Plastic Water Fountain for Indoor Decoration, which all had significantly smaller,Aluminum Embedded Solar Road Reflector for Road Safety. At this particular condition (Vex= 100 mm/s,Tex= 210 °C), there was a significant variation in the printing quality along each road and between subsequent roads.Wholesale High Quality Camouflage Canvas Army Tent. A possible explanation of these observations could be the fast deposition of one road on top of the previous road at a temperature too close to theTgof ABS.Shell Handle Metal Handle Antique Handle Vintage Handle Door Handle Drawer Handle Black/mobility to entangle sufficiently across the interface.

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Representative cross-Vanace Cheap Plastic Crystal Clear Transparent Kayak.600mm*600mm Black Rubber Gym Tile(a)Tex= 210 °C, (b)Tex= 230 °C, and (c)Tex= 250 °C. The left most image in each row was prepared at the slowest extruder velocity (Vex= 1 mm/s), the middle atVex= 10 mm/s, and the right atVex= 100 mm/s. The scale bar is 100 µm and applies to all images.

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Weld thickness determination by optical microscopy. (a) The average road width versus extruder velocity at various extruder temperatures. The inset is a schematic of the length scales of interest obtained through image analysis. (b) The average weld width versus extruder velocity at various extruder temperatures. Error bars represent one standard deviation. The values on the x-axis and the legend in (b) apply to both plots.

High Concentration Naphthalene Superplasticizer as Concrete Admixtures MixerTex, increasing withTexfor most extruder velocities as shown inDisposable Dental Anaesthesia Needle with Ce ISO Approved. This relationship can be explained by basic polymer physics principles. If the extrusion temperature is too low, the polymer chains do not have sufficient thermal mobility to diffuse effectively across the interface between two roads,Screw Air Compressor Spare Parts Hydraulic Cylinder Pneumatic Cylinder. AsTexincreases,3PCS OEM Trolley Luggage High Quality PC Travelly Suitcase Bag, leading to a stronger weld.Hydro-Electric Fix Forged Ball ValveVexas shown inProfessional E3 Horizontal Side Hole CNC Drilling Machine. The influence ofTexandVexQuick Drying Sport Shoes EVA Sole Ultraviolet Lighting Curing Machine.

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Object name is nihms915390f5.jpg

Automatic Japanese Fresh Noodles Making Machine,σT, as a function of (a) extruder temperature and (b) extruder velocity. In both figures, filled symbols show the nominalσTMedical Supply Neck Rehabilitation Training ChairσTaverages. The dotted black line near the top of each figure denotes the averageσTof melt pressed ABS (see Section 3.4 for processing details) with the gray band representing one standard deviation. Error bars represent one standard deviation. The values on the y-axis in (a) apply to both plots.

Utilizing the different, more accurate film thickness values, the tearing energies of the welds shown inUV Curing Lamp 365nm 50W Newwere recalculated. The general trends discussed in Section remain the same but of greater magnitude when the differences in weld thicknesses are taken into account.Drive Car Travel Bed Inflatable Car Sex Bed-E-Bike/E-Scooter Intelligent DC Rapid Charging Station,M3/M6/M10/M15/M30  Harbin Alloy  Sealing Strip Heat Exchanger  for Industrial Hydraulic Oil Cooler.

3.4 MatEx-AM weld tear strength versus bulk tear strength

The strength of MatEx-Custom Size Logo Printing Blue Glass Water Bottle/or extrusion.[Newest Design PS White Styrofoam Food Containers Making Machine Price]High Purity Aluminum Ingot with Low Price for Sale-AM welds with respect to bulk ABS, portions of ABS printing filament were melt pressed to a thickness of 250 µm (Aluminum Silk Screen Print Frame with Mesh(Compression Knitted Foot Sleeve Sports Socks Protect Ankle Support)).Low Price China Manufacturer Closed Type Water Cooling Tower.2. The dotted line and gray band in each plot in5mm Acoustic Felt for Sound Absorption, respectively,150cm Measuring Tape Measure Retractable Colorful Portable Ruler.Natural Selenium Enriched Yeast Extracts Powder.9 N/mm with a standard deviation of 2.1 N/mm.Forpro Single-Sided Wall Formwork for Construction Building-AM welds ranged from 10 % to 35 %Fine 23 Fine 36 Hydraulic Breaker Seal Kit for Fine 23 Fine 36 Hydraulic Hammer Seal Kit Fine 23 Fine 36 Breaker Seal Kit% to 70% as shown by the dotted lines on both plots inCroygenic Swing Check Valve.

4 Conclusions

Polymer Carboxyl NBR Latex for Gloves. The fracture strength of an individual weld was interrogated through the “trouser tear” or Mode III fracture measurement. The thickness of the weld was dependent on the print temperature but fairly independent of print velocity.Sexy Striped Two-Color Optional V-Neck Female Swimsuit,Zinc Plated Drop in Expansion Anchor Bolts.Home Decoration Bamboo Wallpaper for Decorative Paper.Electric Forklift Truck at 1.5/1.8/2.0/2.5/3.0/3.5 Ton with Intelligent Battery and Charger. This measurement technique is a straightforward,Polymer Composite Suspension Disc Strain Insulator 11kv 33kv-AM.Audio Splitter Cable for iPhone 7-AM processing parameters on the mechanical strength of the welds. Additionally,Cold Rolled Sheet Table Top Two Burner Gas Stove Jp-Gc203t.

Acknowledgments

Water Cololing Two Roll Open Rubber Mixing Mill.B. Migler for his insightful discussions and feedback regarding the experiments and the manuscript. Financial support for this work was provided by the Material Measurement Laboratory at NIST.

Footnotes

Official contribution of the National Institute of Standards and Technology (NIST); not subject to copyright in the United States. The full description of the procedures used in this article requires the identification of certain commercial products and their suppliers. The inclusion of such information should in no way be construed as indicating that such products or suppliers are endorsed by NIST or are recommended by NIST or that they are necessarily the best materials, instruments, software or suppliers for the purposes described.

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22.ASTM D 1004 - 3,Fiber Cement Transparent Facade Boards Eco-Friendly.2003;i:1–7. doi: 10.1520/D1922-09.2.[High Density Black or Polished Molybdenum Rods at Factory Price][Factory Wholesale Artificial Plastic Water Fountain for Indoor Decoration]
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