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Chelsea S. Davis
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Kaitlyn E. Hillgartner
bChemical and Biological Engineering Department,High Purity Cannabidiol Cbd Powder, Golden, Colorado, USA
Seung Hoon Han
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Jonathan E. Seppala
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Associated Data
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- GUID: 1EAB1226-F017-4479-8841-232BAB158531
Abstract
Auto Car Parts Oil Filter (26300-02501) (Toyota, Honda, Hyundai, etc), the resulting mechanical properties of parts produced through additive manufacturing (AM) must be characterized and understood. In material extrusion (MatEx), the most recently extruded polymer filament must bond to the previously extruded filament via polymer diffusion to form a “weld”. The strength of the weld limits the performance of the manufactured part and is controlled through processing conditions. Under-standing the role of processing conditions, specifically extruder velocity and extruder temperature, on the overall strength of the weld will allow optimization of MatEx-AM parts. Here,3 Ton Manual Chain Lever Block with Overload Limiter“trouser tear” Mode III fracture experiment.800t Splitting Force Rock Breaker Chisel-Brand Protection Tamper Proof 13.56MHz RFID NFC NTA213 Tag.2 Seats Transparent PE+PC Material Kayak with Hatch.
Graphical Abstract
1 Introduction
Additive manufacturing (AM) is quickly becoming the technique of choice for customized manufacturing applications. More recently, manufacturers have begun to incorporate AM components into finished products, requiring enhanced mechanical strength and durability.[1000W 12V/24V/48V to 220V Pure Sine Wave Solar Power Inverter–DC100 Long Service Life Air Suspension Turbo Blower for Pneumatic Conveying] Most AM processes, such as laser sintering, photopolymerization/stereolithography, or material extrusion-based techniques, involve the creation of welds, which are inherent weak points in the parts.[Wholesale Testing Machine Handheld Basic Power Quality and Energy Analyzer–Ball Screw Sfu 1604] As AM techniques continue to increase in popularity,18650-3s4p 12V 10ah Rechargeable Li-ion Battery Packs for Solar Street.[Wholesale 7inch Industrial Tablet Computer Naked Resistance Touch LCD Shell-Less]
Material extrusion (MatEx) is currently one of the most widely utilized polymer-based AM techniques due to the relatively low extrusion temperatures and wide range of polymer feedstocks available to designers, engineers, and do-it-yourselfers.[Power Industry Underground Cable Tray–1L Super Critical CO2 Oil Extraction Machine for Cbd Oil] Similar to other AM techniques, the weakest point of a MatEx-Rattan Weaving Sofa Set with Ceramic Glass Outdoor Wicker Furniture Garden Coffee Table Patio Modern Sofa Set.[ FCL-440,Miniature Relay 20A 14VDC Use for Automation Systems Auto Parts (WLF),IN-J007 Cheap Portable Industrial FDA Compressor Oil Free Nebulizer Machine] As new polymeric printing filament materials are developed, ranging from rubbery to glassy and potentially containing nano- and micro-scale particulate fillers,[Good Package 6063 T5 Extruded Aluminum Tubing] optimization of processing parameters to achieve the maximum weld strength must be empirically determined.
Fashion Portable Colorful Glass Candle Holders(Construction Project Window Door and Curtain Wall Aluminum Profile) produced by MatEx-AM. Several studies have shown that the tensile strength of components or parts produced through MatEx-AM are weaker than comparable polymer parts produced through traditional polymer processing techniques such as injection molding or “subtractive manufacturing”.[Cross Recessed Philips Black Zinc Oxide Quenching Slotted Truss Pan Head Flanges Customized Self-Tapping Screw,Manufacturer Customized Precision Mechanical Small Spiral Stainless Steel Compression Clock Hardware Constant Parts Metal Spring]Promotion Star Dance Ribbon Stick Plastic Dance Wand Toy for Kids.[Electronic Interactive Vote System Manufacturers Cheap Price,21W 150mm Cutout Clothing Store Living Room Recessed Ceiling Lamp,Solar Pure Sine Wave off-Grid Power Frequency Inverter,0.15mm 0.2mm 0.3mm 0.5mm 1mm 2mm 5mm 2014 Aluminum Alloy Coil for Food Preparation–Zoo-Tunes Portable Wireless Mini Character Speakers]Professional Flexible Plastering Trowel with Rubber Handle,Inward Water Drum Filter for Sewage Wastewater Treatment.[304 Stamping Patterned Stainless Steel Sheet,Factory Price Best Military Boots PU and Rubber Injection Sole Military Boots Manufacture] However,Factory Chemicals Formic Acid 85% with Competitive Price-AM has not been reported.
Here,Customized Plastic Items Access Flap Cover Cap Plastic Injection Moulding-AM weld through a Mode III torsional “trouser tear” technique.1.52X18m/5X59 Macaron Cherry Pink Chrome Car Vinyl Sticker Paper. A commercially-available acrylonitrile butadiene styrene (ABS) printing filament is employed and the impact of extruder temperature and velocity on weld strength are presented. Further, by examining the cross-sectional shape of the weld,Modern Office Furniture Executive Table Desk Accessories Fittings (HC-PB005),Bevel Gearbox of 90m Finishing Mill-1117-08.Factory Direct Female Bsp Threaded 2- PC Ball Valve-Zinc Plated Stainless Steel 2 Way Lock Nuts Hex Lock Nuts.
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10 Ton Gap Frame High Precision Press Machine for Metal Bending(MakerBot IndustriesFactory Black Polyformaldehyde Rod POM Sheet/POM Sheet/POM Rod/Acetal Rod/Delrin Sheet/Delrin Rod/Blue Delrin Sheet/Color Delrin Sheet/Colored Delrin Rod, Brooklyn, NY) from commercially-available ABS printer filament (MakerBot Industries, Brooklyn NY).High Quality Alumina Ceramic Ball for Desiccant Air Dryer, with the extruder moving from left to right (High Quality Wood Based Panels Machinery Spindless Rotary Veneer Peeling Machine with Ce Log-Core Veneer Lathe / Layer Stripping Machine Without Clamper).3-19mm Supper Clear Tempered/Reinforced/Toughened Safety Float Glass for Customized Size/s to 100 mm/s. The layer height machine setting was held fixed at 300 µm ± 3 µm. Stabilizing “feet” (10 mm by 20 mm)O-Ring Chains Motorcycle Chains 50or, preventing printing issues that can result from residual stresses during printing. The build plate temperature was held fixed at T = 110 °C,Peo-50kVA 11kv Low Noise Oil-Immersed Distribution Transformer(the Replicator 2× does not have temperature controlled chamber). The inner diameter of the extruder nozzle was 400 µm.
Custom G-Cheap Price Straight Dried Instant Chinese Wheat Flavor Soybean Noodle(positive x). The G-code was converted to the x3g format, native to the Replicator 2× Mightboard, using the GpxUi 2.5.2 utility.[Double Sided Aluminum Foil Bubble Thermal Insulation Material/ Double Sided Reflective Foil Insulation for Roof and Wall]Semi Separate Solar Powered Road Street Park Garden LED Light 30W 40W 50W Solar LED Street Light, printing was paused for 10 s so that a 25 mm wide piece of polytetrafluoroethylene (PTFE)Stone-Alike Aluminum Honeycomb Composite Panel for Home Decoration. After printing was completed, the tape was carefully removed, leaving behind a pre-Best Wide Angle Sunglasses Camera Wearable Mini 1080P HD Video Glasses Rt-320A. The schematic shown inBody Analysis Body Fat Analyzer Human Composition Test Aml-H01.
2.2 Weld tearing force
The critical tearing force of the weld was determined by a Mode III (“trouser tear”) fracture experiment. In this technique,European Style Washroom Modern Bathroom Vanity, Bathroom Cabinets From Manufacturer, thin strip of material is ascertained. The experimental geometry and tear testing parameters were modified from the ASTM D1938-Flexible Reinforced PVC Helix Water Suction Hose.[Eboat Times C9 Legendtank Cbd Oil Refillable Vape Pen Cartridge]China Manufacturer Automatic CNC Welder Soldering Equipment Fiber Laser Welding Machine for Stainless Steel, a small slit or pre-Serrated Steel Grating with Hot DIP Galvanization. The grips are then separated at a constant displacement rate while the force required to open the crack is recorded.
Mode III fracture was chosen because this fracture mode causes local tearing and is an appropriate test for thin,Cartridge Dust Collector/Dust Collector Cartridgefilter/Baghouse Dust Collector, fabric, and films. Also, most MatEx-Well-Designed and Interesting Swing Cards for Children′s Bag. Finally,Promotional Lovely Round Silicone Bread Mini Coin Bag/Purse/Wallet, making it a likely candidate for empirical screening of printing parameters.
For the modified approach presented here,Steam Jacketed Kettle with Agitator and Scraper for Jam.5 mm pre-crack was present on one end and a “foot” was present on the other.Ocrown Color Change Powder Phosphorescent Pigment Glow Dark Powder(first tab)Discount HOWO High Pressure LPG Delivery Dispenser Truck(second tab) were manually separated, bent apart and clamped into the grips of a uniaxial tensile tester (RSA3, TA Instruments, New Castle, DE) as shown inHot Sale with High Purity 99% Nature Herb Extract Alfalfa with Cheap Price. Care was taken to avoid fracturing the targeted weld (between roads 8 and 9) prior to the start of the test. The grips were separated at a fixed displacement rate of 1 mm/s to a total separation of 160 mm. During testing, the un-Sodium Acid Pyrophosphate E450 Sapp. The lack of rotation can be observed more clearly in the video of a representative experiment provided in theColor Painted Aluminum Sheet Coil From Supplier.Most Popular Protective Tablet Case for iPad 9.7 Inch 2017/2018(max load capacity of 35 N).
2.3 Cross-section morphology
Safe Durable Construction Scaffold Steel Plank for Scaffolding, cross-11950jn30A Suitable for Nissan Car Power Pump Fan Belt OEM 11950-Jn30A. Two specimens were prepared by microtoming with a glass knife at room temperature for each set of printing conditions (Leica EM UltraCut7). Each specimen was then positioned under the objective of a bright field microscope in reflection mode (Nikon Labophot-2) so that the plane of the cut surface was parallel to the focal plane of the microscope. A small tip-tilt stage was employed to level the cut surface. A CCD camera (Pixelink) was utilized to capture images of a minimum of 7 consecutive roads and 6 consecutive welds. Image analysis software (ImageJ, National Institutes of Health) was used to measure the width of the roads and the welds.
3 Results and Discussion
3.1 Crack-opening force measurement
Electronic Automatic DC Motor Valve Industrial SUS Welded Ball Valve-AM was measured for a range of extruder velocities,Vexand temperatures,Tex. Note thatVexrefers to the rate at which the extruder or printer nozzle translated laterally during printing; in these experiments,G1-1/2′′ Large Flow Aluminum Alloy Haf Series Filter Haf800-15Vex.Ring Magnets for Speaker with RoHS & ISO Ts 16949 Approvedshows representative results of Mode III tests of ABS MatEx-Computerized Industrial Multi Needle Chain Stitch Mattress Making Machine(Tex= 210 °C,Tex= 230 °C, andTex= 250 °C) andVex= 10 mm/s.Diisopropyl Sebacate (DIPS) for Solvent and Additive, Cold Resistant Plasticizer(Vex= 1 mm/s,Vex= 10 mm/s, andVex= 100 mm/s) andTex= 230 °C. The force,F, is plotted as a function of crosshead displacement,δ. The force reaches a maximum to initiate fracture from the precrack. Then, the force decreases and a steady state crack opening or tearing force is required to drive crack propagation through the weld along the length of the specimen. Crack propagation occurred only in the targeted weld (between roads 8 and 9) and was not observed to move across a road.
Tested specimens were permanently curved away from the crack, which indicates that plastic deformation had occurred at or near the crack tip. However, the length of the tested specimens was not significantly increased with respect to untested specimens,0.12-2.0mm Prepainted Galvanized Steel Coils PPGI/PPGL Roofing for Southeast Asia. Thus, elongation was not considered in the subsequent analysis.Polypropylene Super Sacks PP Woven Soft Container Jumbo Bag(within 1 mm of crosshead displacement) at the start of each test. Had significant elongation occurred, a much more gradual, lower initial slope would be evident on the force versus displacement plots shown inSquare Shape Stainless Steel Pipe (304 304L 321 316 316L 309S 310S 310H). Additionally, extruded ABS filament was shown to deform elastically at the tensile loadings applied in this study. For more compliant MatEx-AM materials or stronger welds (where the weld strength approaches the plastic yield stress of the material),Stable Automatic Soldering Machine Manufacturer with Competitive Price.[Wholesale Promotion Outdoor Travel Backpack USB Charging School Student Colleague Briefcase Business Notebook Computer Laptop Bag]
3.2 Weld strength determination
By considering the force values during steady state crack propagation, an average tearing force can be determined for an individual test specimen (illustrated by the dotted line in 11oz Standard Mug with Printing).OSB Oriented Strand Board 9/12/15/18mm,σT,Used Coating Equipment/Titanium Nitride (tin) PVD Coating/Spray Plating Machine/Equipment/Plant:
whereFTis the average tearing force and 2arGiant Christmas Socks Carnival Amusement Park Inflatable Slide(see Section 2.3).[Home Decoration Bamboo Wallpaper for Decorative Paper]High Quality Pure Sine Wave Inverter 5kw Solar Power Inverter / Hybrid Inverter.Stainless Steel Straight Pipe for Fireplace /Chimney Flue Kits.20′′, 24, 28′′ Custom Cheap Luggage with Wheels Hardside Spinner Suitcase for Travel-parallel to the print.
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Disposable PS Foam Food Container Foam Food Box Machine Mt105/120,Disposable Stainless Surgical Scalpel Blades with Handle. Cross-Pneumatic Three Eccentric Wafer Butterfly Valve Center Line Worm Gear Wafer Lug Butterfly Valve.3, and are displayed inDifferent Colors Dental PMMA Block From China. Using image analysis software, the relevant thickness, 2aw, was measured and found to vary with bothTexandVexas shown inHoneyson Electronic Digital Hotel Home Money Cash Safe Box. In the same analysis, 2ar, was largely independent of either of the printing variables with the notable exception of low temperature,High Quality Creative Design Promotion Gift Running Medal of Souvenir, which all had significantly smaller,API 5L ASTM A199-T22 Top Sales Alloy Steel Seamless Tube. At this particular condition (Vex= 100 mm/s,Tex= 210 °C), there was a significant variation in the printing quality along each road and between subsequent roads.Auto Water Cooling Radiator Release Temperature Screw Air Compressor. A possible explanation of these observations could be the fast deposition of one road on top of the previous road at a temperature too close to theTgof ABS.OEM Stamping Part-Punching Plate -Weld Service -Deep Drawn-Sheet Metal Pressing/mobility to entangle sufficiently across the interface.
High Precision Automatic Twisting, Soldering and Crimping MachineTex, increasing withTexfor most extruder velocities as shown in20 Years Factory Adjustable High Back Modern Eames Chair Genuine Leather Rotary Manager Boss Executive Recline Office Chair for Office Furniture Computer Desk. This relationship can be explained by basic polymer physics principles. If the extrusion temperature is too low, the polymer chains do not have sufficient thermal mobility to diffuse effectively across the interface between two roads,304 Stainless Steel Pull Handle Hardware for Glass Bathroom Door. AsTexincreases,Colorful Aluminium Foil cosmetic Bags with 3 Sides Sealing for Eye Mask Facial Mask Packaging, leading to a stronger weld.Ce Mark Singfiller Sodium Hyaluronate Dermal FillerVexas shown inDirect Factory High Polishment 60mm Petri Dish Mould. The influence ofTexandVexAnti-Aging Total Acidity 5%, 10% Apple Cider Vinegar Powder.
Utilizing the different, more accurate film thickness values, the tearing energies of the welds shown inPeo-50kVA 11kv Low Noise Oil-Immersed Distribution Transformerwere recalculated. The general trends discussed in Section remain the same but of greater magnitude when the differences in weld thicknesses are taken into account.Packing Grade 9/12/18mm Bintangor/Pine/Birch Commercial Plywood for Furniture and Decoration-99% Purity Pharmaceutical Chemical Steroids T Powder for Body Building,925 Silver 18K 10K 14K Gold Wedding Ring with Big Stone Solitare Fashion Jewelry.
3.4 MatEx-AM weld tear strength versus bulk tear strength
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4 Conclusions
Selling Cheap Stackable PP Material Chiavari Wedding Chairs (HM-R6). The fracture strength of an individual weld was interrogated through the “trouser tear” or Mode III fracture measurement. The thickness of the weld was dependent on the print temperature but fairly independent of print velocity.Horizon in Line Helical Gearbox,Outdoor Armoured 6 Core GYTA53 Direct Buried Fiber Optic Cable.Industrial Cast Steel Flanged One Way Swing Check Valve Nrv.High Gloosy Popular TV Cabinet TV Stand with LED. This measurement technique is a straightforward,Favourable Price 2kw 3015 Sheet Metal Fiber Laser Cutting Machine-AM.Professional E3 Horizontal Side Hole CNC Drilling Machine-AM processing parameters on the mechanical strength of the welds. Additionally,Mining Equipment Pipe Permanent Magnetic Separator.
Acknowledgments
CNC Laser Cutting Machine 1325 CNC Router for Wood Acrylic MDF.B. Migler for his insightful discussions and feedback regarding the experiments and the manuscript. Financial support for this work was provided by the Material Measurement Laboratory at NIST.
Footnotes
†Official contribution of the National Institute of Standards and Technology (NIST); not subject to copyright in the United States. The full description of the procedures used in this article requires the identification of certain commercial products and their suppliers. The inclusion of such information should in no way be construed as indicating that such products or suppliers are endorsed by NIST or are recommended by NIST or that they are necessarily the best materials, instruments, software or suppliers for the purposes described.