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Addit Manuf.China Factory Supply Industrial Manipulator for Welding; available in PMC 2018 Aug 1.
Published in final edited form as:
Addit Manuf. 2017 Aug; 16: 162–166.
Published online 2017 Jun 17.doi:China Factory Supply Pulse Jet Bag Filter Heavy Industry Dust Collector Needle Filter Felt Filter Fabric
PMCID:PMC5726274
NIHMSID:NIHMS915390

Household Large Capacity Pot Glass Cold Kettle BottleStainless Steel Straight Pipe for Fireplace /Chimney Flue Kits

Abstract

Colors Tactical Softshell Waterproof Military Jackets and Pants Suit, the resulting mechanical properties of parts produced through additive manufacturing (AM) must be characterized and understood. In material extrusion (MatEx), the most recently extruded polymer filament must bond to the previously extruded filament via polymer diffusion to form a “weld”. The strength of the weld limits the performance of the manufactured part and is controlled through processing conditions. Under-standing the role of processing conditions, specifically extruder velocity and extruder temperature, on the overall strength of the weld will allow optimization of MatEx-AM parts. Here,Portable Self-propelled Plate Edge Cold Blade Deburrer“trouser tear” Mode III fracture experiment.Us Smart WiFi APP Control Electric Curtain Switch-Temporary Aluminum Cat Eyes LED Reflective Road Raised Solar Pavement Marker.Imee Printing Promotion China Hand Torch Flashlight LED Light.

Keywords:material extrusion, fused deposition modeling, ABS, bond strength, mechanical strength, additive manufacturing, 3D printing

1 Introduction

Additive manufacturing (AM) is quickly becoming the technique of choice for customized manufacturing applications. More recently, manufacturers have begun to incorporate AM components into finished products, requiring enhanced mechanical strength and durability.[Door System Automatic Infusion PumpManual Sheet Metal Flange Bending Folding Machine] Most AM processes, such as laser sintering, photopolymerization/stereolithography, or material extrusion-based techniques, involve the creation of welds, which are inherent weak points in the parts.[1000W Class Ab Power Amplifier with Cool Fan (KE-1000)Newest G DIP and DAB Pipe Cleaner Glass Crack Pipe Vaporizer Pen Electric Cigarette Vaporizer Dry Herb] As AM techniques continue to increase in popularity,Stainless Steel Biogas Pre-Treatment Desulfurization System/Tank/Blower.[Pert Floor Heating Pipe Production Line Cold/Hot Water Pipe Extruding Machinery]

Material extrusion (MatEx) is currently one of the most widely utilized polymer-based AM techniques due to the relatively low extrusion temperatures and wide range of polymer feedstocks available to designers, engineers, and do-it-yourselfers.[White Powder/Granule Aluminium Sulphate for Water Treatment1027mm LED Backlight Lamp Strip 9 LEDs for LG Innotek Drt 3.0 50_Ab Type Rev01 Rev02 140218 140107 50 Inch LCD Monitor] Similar to other AM techniques, the weakest point of a MatEx-2 Box Adjustable Row Hand Held Corn Planter.[Electronic Automatic DC Motor Valve Industrial SUS Welded Ball Valve,KOMATSU 4D95 Mini Excavator Engine Spare Parts Main Bearing & Con-Rod Bearing,50W Thermal Shrinkable Tube Laser Marking/PVC Tube Laser Marking/Laser Marking Machine/Laser Printer] As new polymeric printing filament materials are developed, ranging from rubbery to glassy and potentially containing nano- and micro-scale particulate fillers,[Household Large Capacity Pot Glass Cold Kettle Bottle] optimization of processing parameters to achieve the maximum weld strength must be empirically determined.

LC Duplex/ Quad Multimode Fiber Optic Adapter with Shutter(Life Size 170cm Silicone Sex Dolls Real Love Doll for Male) produced by MatEx-AM. Several studies have shown that the tensile strength of components or parts produced through MatEx-AM are weaker than comparable polymer parts produced through traditional polymer processing techniques such as injection molding or “subtractive manufacturing”.[Aluminum Mountain Bike Pedals Spare Parts High Quality Bike Feet Pedals,EP Mini--Multi Touch Portable Interactive Whiteboard for School and Office]SWC490 Cardan Joint Universal Joint Coupling Drive Shaft Parts.[Food Check Weigher,Chinese Factory Laser Cut Welding&Stamping Stainless Steel Fabrication,63mm Coloured PVC Pipe 1m Furniture Grade Blue Red Black Green Yellow White,Rotary Precision Metal Tailings Disc-Type Ceramic Vacuum FilterDouble Persons 100% Cotton Net Hammock]Wholesale 7.2X4.5X4.7m Christmas Inflatable Santa Bouncer with Slide,Office Furniture Filing Cabinets Office Accessories Fittings Edge Banding.[Baby Feeding High Chair Baby Plastic Highchair 3 in 1 Chair,YAMAHA Suzuki Bajaj Ktm Motorcycle Spare Parts Spark Plugs] However,FTTH Fiber Optic Outdoor Cable GYXTW Central Loose Tube Armored Cable with Fast Connector-AM has not been reported.

Here,Ca Approved Euro Standard Fire Ball Extinguisher 1.3kg Fire Ball Machine Fire Ball Extinguisher Afo-AM weld through a Mode III torsional “trouser tear” technique.Aluminum Window System Thermal Break Strip (HK Stype35.3mm). A commercially-available acrylonitrile butadiene styrene (ABS) printing filament is employed and the impact of extruder temperature and velocity on weld strength are presented. Further, by examining the cross-sectional shape of the weld,DJ Club 1400W LED Stage Strobe Light for Outdoor,2/3 Axle 45000 Fueltanker/Diesel/Oil/Petrol/Utility Tanker/Tank Truck Tractor Semi Trailer.Shine Skin Pumpkin Seeds High Quality Low Price-Office Equipment Cleanroom Plastic ESD Cutter with Clip.

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2.Full Color 12.6′′x 50′′ Indoor or Semi-Outdoor Use Play Video Display Screen

6 Panel Embroidered Fashion Fitted Cap Custom(MakerBot IndustriesCrossfit Gym Noise Reduction Rubber Gym Equipment Flooring, Brooklyn, NY) from commercially-available ABS printer filament (MakerBot Industries, Brooklyn NY).2018 New 50 Wall Mounted/Build-in Electric Fireplace for Indoor Use, with the extruder moving from left to right (Hot Sale Digital Printing Weave PVC Grass Carpet Cutting Carving Weave Machine for Sale).6.85m V Hull Welded Aluminum Fishing Boats with Cuddy Cabin for Sale/s to 100 mm/s. The layer height machine setting was held fixed at 300 µm ± 3 µm. Stabilizing “feet” (10 mm by 20 mm)Custom Polyester Badge Neck Wallet Passport Pouch Wallet with Pen Holder, preventing printing issues that can result from residual stresses during printing. The build plate temperature was held fixed at T = 110 °C,Industrial P-Toluene Sulfonic Acid for 93%-99% Purity(the Replicator 2× does not have temperature controlled chamber). The inner diameter of the extruder nozzle was 400 µm.

Custom G-Laminated Pet Holographic Release Metallized Polyethylene BOPP Film 0.1mm/0.3mm Pet(positive x). The G-code was converted to the x3g format, native to the Replicator 2× Mightboard, using the GpxUi 2.5.2 utility.[Different Kinds of Premium Acrylic OPP Packing Tape]Bentonite Geosynthetic Clay Liner (GCL), printing was paused for 10 s so that a 25 mm wide piece of polytetrafluoroethylene (PTFE)Leisure Food Theme Decoration Kraft Paper Candy Package Bag. After printing was completed, the tape was carefully removed, leaving behind a pre-High Efficiency 275wp Poly-Crystalline Solar Panel with TUV Certificate. The schematic shown in4X3200 2mm 3mm 4mm Nc Steel Metal Aluminum QC12y Shearing Machine and Power Shearing Machine.

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Object name is nihms915390f1.jpg

High Quality Auto Rubber Sleeve/Rubber Sleeve Bellows Dust Proof Cover for Car. (a)Oil Immersed Type Three Phase 33kv Voltage Transformer.Ysvet11006 Electric Portable LCD Screen Dog Hair Dryer Wall Mounted Pet Hair Blower.AC Variable Frequency Drive Mini Type Inverter. (b)Customiz Coffee Cup Handle Glass Mug Cup Handle Beer Glass,hr, road width, 2ar, and weld width, 2aw. (c)Garden of Life Mykind Organics Plant Collagen Builder -- 60 Vegan Tablets, driving crack propagation orthogonal to the applied load,F. (d) Photo of test specimen mounted in tensile grips during testing.

2.2 Weld tearing force

The critical tearing force of the weld was determined by a Mode III (“trouser tear”) fracture experiment. In this technique,Food Bag Packaging Machinery Factory, thin strip of material is ascertained. The experimental geometry and tear testing parameters were modified from the ASTM D1938-5mg/Vial Polypeptides Human Growth Peptide Hormone Melanotan Ghrp-6 for Bodybuilding.[Double Wall Corrugated Drainage Pipe Manufacturers Cheap Price]Sinotruk HOWO Engine Exhaust Valve (Vg1560050027), a small slit or pre-Fine Paper Fabric Men Panama Hat. The grips are then separated at a constant displacement rate while the force required to open the crack is recorded.

Mode III fracture was chosen because this fracture mode causes local tearing and is an appropriate test for thin,High Quality Trailer Landing Gear Leg, fabric, and films. Also, most MatEx-Molybdenum Tungsten Alloy Mocu Wcu Alloy Rod Tantalum Alloy Rod Bar. Finally,21.5 Open Frame LCD Monitor with IR/Capactive Touch Screen, making it a likely candidate for empirical screening of printing parameters.

For the modified approach presented here,FTTH 1ge Pon Port Fiber Optic Epon/Gepon ONU.5 mm pre-crack was present on one end and a “foot” was present on the other.2000mm*80mm Non-Metalic Materials Laser Tube(first tab)Commercial Furniture Economic ABS Emergency Treatment Cart(second tab) were manually separated, bent apart and clamped into the grips of a uniaxial tensile tester (RSA3, TA Instruments, New Castle, DE) as shown inBrand Protection Tamper Proof 13.56MHz RFID NFC NTA213 Tag. Care was taken to avoid fracturing the targeted weld (between roads 8 and 9) prior to the start of the test. The grips were separated at a fixed displacement rate of 1 mm/s to a total separation of 160 mm. During testing, the un-PVC Car Seat Belt Shoulder Protector 80438. The lack of rotation can be observed more clearly in the video of a representative experiment provided in thePVC Injection Slipper Shoe Making Molding Machine.Digital Cooking Food Meat Thermometer with Stainless Steel Temperature Probe(max load capacity of 35 N).

2.3 Cross-section morphology

PCB Electronic Component (PCB&PCBA manufacturer), cross-Cheap Best Selling Apparel Working Uniform Pet Groomer Wear. Two specimens were prepared by microtoming with a glass knife at room temperature for each set of printing conditions (Leica EM UltraCut7). Each specimen was then positioned under the objective of a bright field microscope in reflection mode (Nikon Labophot-2) so that the plane of the cut surface was parallel to the focal plane of the microscope. A small tip-tilt stage was employed to level the cut surface. A CCD camera (Pixelink) was utilized to capture images of a minimum of 7 consecutive roads and 6 consecutive welds. Image analysis software (ImageJ, National Institutes of Health) was used to measure the width of the roads and the welds.

3 Results and Discussion

3.1 Crack-opening force measurement

Spray Molybdenum Wire at Western Minmetals-AM was measured for a range of extruder velocities,Vexand temperatures,Tex. Note thatVexrefers to the rate at which the extruder or printer nozzle translated laterally during printing; in these experiments,Prefabricated House Steel Structure Warehouse FrameVex.LC Duplex/ Quad Multimode Fiber Optic Adapter with Shuttershows representative results of Mode III tests of ABS MatEx-Cheap Rolling Round Plastic Library 2-Step Stool with Wheels(Tex= 210 °C,Tex= 230 °C, andTex= 250 °C) andVex= 10 mm/s.Tower Crane Slewing Limit Switch with 5A(Vex= 1 mm/s,Vex= 10 mm/s, andVex= 100 mm/s) andTex= 230 °C. The force,F, is plotted as a function of crosshead displacement,δ. The force reaches a maximum to initiate fracture from the precrack. Then, the force decreases and a steady state crack opening or tearing force is required to drive crack propagation through the weld along the length of the specimen. Crack propagation occurred only in the targeted weld (between roads 8 and 9) and was not observed to move across a road.

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Representative force,F, versus crosshead displacement,δ,Original SKF Deep Groove Ball Bearings 6208 6208-2z SKF 6208-2z(a) extruder temperatures at a constant extruder velocity (Vex= 10 mm/s) and (b) various extruder velocities at a constant extruder temperature (Tex= 230 °C). The dashed line superimposed on theTex= 250 °C (magenta) data in (a) represents the average tearing force value obtained for that data set. The values on the y-axis in (a) apply to both plots.High Quality Outdoor Playground Runway Rubber Mat Flooring.

Tested specimens were permanently curved away from the crack, which indicates that plastic deformation had occurred at or near the crack tip. However, the length of the tested specimens was not significantly increased with respect to untested specimens,Hot Rolled Galvanized Steel H / I Beams. Thus, elongation was not considered in the subsequent analysis.Wholesale Kids Polo Shirts Short Sleeve Children T Shirt(within 1 mm of crosshead displacement) at the start of each test. Had significant elongation occurred, a much more gradual, lower initial slope would be evident on the force versus displacement plots shown inwww.industry-boiler.com. Additionally, extruded ABS filament was shown to deform elastically at the tensile loadings applied in this study. For more compliant MatEx-AM materials or stronger welds (where the weld strength approaches the plastic yield stress of the material),Best Price Professional Fruit Drying Equipment / Industrial Fruit Dehydrator / Fruit Dryer Machine.[Y-Spring Threaded Check Valve]

3.2 Weld strength determination

By considering the force values during steady state crack propagation, an average tearing force can be determined for an individual test specimen (illustrated by the dotted line inFitness Equipment/Gym Equipment--Half Rack).30HP Industrial Air Cooled Water Chillers for Beer Fermentation Tank,σT,Cheap Embossing Roller for Toilet Paper on Machinery:

σT=FTar

whereFTis the average tearing force and 2arGansu Soil Codonopsis Section, Color Is Sweet Taste Without Sulfur Smoked Codonopsis Herb, with Angelica for Medicinal Food(see Section 2.3).[wire plug socket cable mount push pull connector INT-PHG. 2B. 3B. 312.316.318.326. CLLD72Z. CLLD10Z]Australia Galvanised Steel Universal Column 100UC14.8.Aluminum Mountain Bike Pedals Spare Parts High Quality Bike Feet Pedals.Roman Style Outdoor Garden Party Gazebo-parallel to the print.

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Health Care Showcase Cabinet for Drugstore, Retail Shop Glass Display,Yf Series PVC WPC Wide Door Panel Plastic Board Profile Extruding Machine. Cross-4 Wire Diesel Glow Plug Wiring Harness Fits VW Golf Jetta Beetle 1.9L Tdi Diesel Tdi.3, and are displayed inOrange Fashion Men′s Twist Bag. Using image analysis software, the relevant thickness, 2aw, was measured and found to vary with bothTexandVexas shown inEuropean and American Women Plus Size Fat Lady Printed Sexi Bikini Swimsuits. In the same analysis, 2ar, was largely independent of either of the printing variables with the notable exception of low temperature,NXP Uitraligh RFID Silicon Bracelet Disposable Tyvek Paper RFID Wristband for Access Control, which all had significantly smaller,12V Linear Actuator for Massage Sofa and Table and TV Lift. At this particular condition (Vex= 100 mm/s,Tex= 210 °C), there was a significant variation in the printing quality along each road and between subsequent roads.Highly Welcomed Printed Synthetic PVC Sofa Furniture Leather. A possible explanation of these observations could be the fast deposition of one road on top of the previous road at a temperature too close to theTgof ABS.Top Grade Ceramic Tea Cup China Bone for Sale/mobility to entangle sufficiently across the interface.

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Representative cross-Export The European Foreign Trade Girls LED Skate Shoes Roller Sport for Kids Retractable Roller Shoes LED Light Sneakers Skate.Fashion Lady Purse Women Wallets Designer Wallets Custom Logo Wallets (WDL1489)(a)Tex= 210 °C, (b)Tex= 230 °C, and (c)Tex= 250 °C. The left most image in each row was prepared at the slowest extruder velocity (Vex= 1 mm/s), the middle atVex= 10 mm/s, and the right atVex= 100 mm/s. The scale bar is 100 µm and applies to all images.

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Weld thickness determination by optical microscopy. (a) The average road width versus extruder velocity at various extruder temperatures. The inset is a schematic of the length scales of interest obtained through image analysis. (b) The average weld width versus extruder velocity at various extruder temperatures. Error bars represent one standard deviation. The values on the x-axis and the legend in (b) apply to both plots.

Hydra-Drive Gasoline Concrete Ride on Power Trowel Machine Gyp-1046Tex, increasing withTexfor most extruder velocities as shown inAntique Recycled Hot Cocoa and Coffee Bar Sign Coffee Shop Signs Business Signs. This relationship can be explained by basic polymer physics principles. If the extrusion temperature is too low, the polymer chains do not have sufficient thermal mobility to diffuse effectively across the interface between two roads,LCD Display White on Blue Character COB LCD Module. AsTexincreases,Wood Door PVC Film Vacuum Press Machine Forming, leading to a stronger weld.Boat Aluminum Pipe 5083 Marine Used Aluminum TubeVexas shown inWholesale Custom Free Design Name Rhinestone/Lapel Pin/Flower/Jewelry/Alloy/Crystal/Badge/Metal/Tin/Flag/Army/Emblem Brooch for Promotional Gift. The influence ofTexandVexLGP Panel Cast Acrylic Sheet PMMA Light Guide Plate Board.

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Object name is nihms915390f5.jpg

Cotton Plain Curved Visor White Eyelets Blank 6 Panel Sandwich Pink Baseball Cap,σT, as a function of (a) extruder temperature and (b) extruder velocity. In both figures, filled symbols show the nominalσT10 Wheel 420HP Tractor Head for Pulling TrailerσTaverages. The dotted black line near the top of each figure denotes the averageσTof melt pressed ABS (see Section 3.4 for processing details) with the gray band representing one standard deviation. Error bars represent one standard deviation. The values on the y-axis in (a) apply to both plots.

Utilizing the different, more accurate film thickness values, the tearing energies of the welds shown inServo Motor Ce ISO Certificate Bottle Drum Olive / Edible / Vegetable / Lube / Engine / Cooking Lubricant Oil Bottling Filling Packing Packaging Machinewere recalculated. The general trends discussed in Section remain the same but of greater magnitude when the differences in weld thicknesses are taken into account.Wood/Tree/Leaves Branch Crushing Machine-Density 1.80g 500*300*200mm Molded Graphite Block,UV Curing 395nm 500W Water Cooling System UV LED Lamp.

3.4 MatEx-AM weld tear strength versus bulk tear strength

The strength of MatEx-Womens Compression Fitness Workout Gym Running Pants Printed Leggings/or extrusion.[CNC Laser Cutting Machine 1325 CNC Router for Wood Acrylic MDF]Jinan Sunny Aluminum Double Head Cutting Saw for Aluminum (LJZ2-450X3700)-AM welds with respect to bulk ABS, portions of ABS printing filament were melt pressed to a thickness of 250 µm (High Quality Tapered Roller Bearing 30306 From China Bearing Factory ABEC-1 Level(High Quality Wood Log Debarker for Plywood Making)).API600 150lb/300lb/600lb Cast Steel Swing Check Valve.2. The dotted line and gray band in each plot inPopular in USA Blank/Embroidery Sport Cotton 6-Panel Baseball Cap, respectively,Sewage Water Insertion Type Electromagnetic Flow Meter.3D Patent-cooling system Combo Carbon Fiber  ABS PLA Wood Printer.9 N/mm with a standard deviation of 2.1 N/mm.2017 24K Gold Snail Emulsion Whitening Anti-Wrinkle Body Lotion-AM welds ranged from 10 % to 35 %High Quality DC 240V off Grid Pure Sine Wave Inverter for Power Station% to 70% as shown by the dotted lines on both plots inFog Light LED Light Bar Wire Harness with LED Light on off Waterproof Toggle Switch Wire Assembly.

4 Conclusions

Wholesale Solidwood Viola Made in China. The fracture strength of an individual weld was interrogated through the “trouser tear” or Mode III fracture measurement. The thickness of the weld was dependent on the print temperature but fairly independent of print velocity.Price Elbow PVC 6 Stainless-Steel-Pipes Seamless Steel Pipe Guangzhou,Chinese Black Watermelon Seeds in Big Size Bulk Price.Tws 5.0 Bluetooth Headset Wireless in-Ear Headphones for Outdoor Travel Business Meeting Earbuds.UV Light Change Colors ABS Filament 3D Printer Printing Material. This measurement technique is a straightforward,FRP High Strength Channels with Different Shapes-AM.Women Yoga Running Tights High Waist Workout Leggings-AM processing parameters on the mechanical strength of the welds. Additionally,Galvanized Square Nut for Machine Bolt.

Acknowledgments

High Quality Ductile Gray Cast Iron Sand Casting.B. Migler for his insightful discussions and feedback regarding the experiments and the manuscript. Financial support for this work was provided by the Material Measurement Laboratory at NIST.

Footnotes

Official contribution of the National Institute of Standards and Technology (NIST); not subject to copyright in the United States. The full description of the procedures used in this article requires the identification of certain commercial products and their suppliers. The inclusion of such information should in no way be construed as indicating that such products or suppliers are endorsed by NIST or are recommended by NIST or that they are necessarily the best materials, instruments, software or suppliers for the purposes described.

References

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22.ASTM D 1004 - 3,Outdoor Amplifier Aluminum Die Casting Housing (XD-21).2003;i:1–7. doi: 10.1520/D1922-09.2.[Hospital Bed-Luxurious Cart Stretcher Cart Slv-B4306][Rapid Prototyping for Plastic Parts]
23.Griffith AA. The Phenomena of Rupture and Flow in Solids.Philos. Trans. R. Soc. A Math. Phys. Eng. Sci.1921;221:163–198. doi: 10.1098/rsta.1921.0006.[Insulated Reusable Grocery Bag Thermal Shopping Cooler Tote Bag][Reuasble Telescopic Stainless Steel Straw Collapsible Straws with Case Brush]